Apparatus and methods for power stealing by controllers

Patent metadata

Field	Value
Publication number	US-9841203-B2
Application number	US-201414536922-A
Country	US
Kind code	B2
Filing date	Nov 10, 2014
Priority date	Jul 17, 2014
Publication date	Dec 12, 2017
Grant date	Dec 12, 2017

Abstract

A controller for use in a climate control system includes a power stealing circuit connectible with a control of the climate control system and configured for stealing power via a signal from a power source through the control. An overcurrent limiting circuit is configured to limit a first portion of the signal to prevent a false call for operation of the control. The overcurrent limiting circuit is further configured not to limit a second portion of the signal to prevent a false call, where the control is configured to recognize only the first portion as determinative of whether the signal is a call for operation.

First claim

What is claimed is:

1. A controller configured for use in a climate control system, the controller comprising:
a power stealing circuit configured to be connectible with a control of the climate control system and configured for stealing power from a power source via a signal through the control, without using a common (C) wire from the power source and an RC/RH line where power is drawn when a relay switch in the controller is opened/closed; and
an overcurrent limiting circuit configured to limit a first portion of the signal to prevent a false call for operation of the control;
the overcurrent limiting circuit further configured not to limit a second portion of the signal to prevent a false call, where the control is configured to recognize only the first portion as determinative of whether the signal is a call for operation;
wherein the first portion is a positive portion of the signal and the second portion is a negative portion of the signal.

2. The controller of claim 1 , wherein the controller comprises a thermostat.

3. The controller of claim 1 , wherein the power stealing circuit is configured to steal power via the first and second portions of the signal when the signal is determined not to be a call for operation.

4. The controller of claim 1 , wherein the power stealing circuit is configured to steal power via the second portion of the signal when the signal is determined to be a call for operation.

5. A controller configured for use in a climate control system, the controller comprising:
a power stealing circuit configured to be connectible with a control of the climate control system and configured for stealing power from a power source via a signal through the control, without using a common (C) wire from the power source and an RC/RH line where power is drawn when a relay switch in the controller is opened/closed;
an overcurrent limiting circuit configured to limit a first portion of the signal to prevent a false call for operation of the control, the overcurrent limiting circuit further configured not to limit a second portion of the signal to prevent a false call, where the control is configured to recognize only the first portion as determinative of whether the signal is a call for operation; and
a call generator configured to provide a call for operation of the control, the call including a signal portion configured to be unrecognized by the control as determinative of whether the signal is a call for operation and to provide a voltage for driving power stealing by the power stealing circuit.

6. The controller of claim 5 , wherein the first portion is a positive portion of the signal and the second portion is a negative portion of the signal.

7. The controller of claim 5 , wherein the call is a call for activating one or more of the following: a furnace control, a universal control, and an air handler control.

8. A controller configured for use in a climate control system, the controller comprising:
a power stealing circuit configured to be connectible with a control of the climate control system and configured for stealing power from a power source via a signal through the control, without using a common (C) wire from the power source and an RC/RH line where power is drawn when a relay switch in the controller is opened/closed;
an overcurrent limiting circuit configured to limit a first portion of the signal to prevent a false call for operation of the control, the overcurrent limiting circuit further configured not to limit a second portion of the signal to prevent a false call, where the control is configured to recognize only the first portion as determinative of whether the signal is a call for operation; and
a call generator configured to provide a call for operation of the control, the call including a signal portion configured to be unrecognized by the control as determinative of whether the signal is a call for operation and to provide a voltage for driving power stealing by the power stealing circuit;
wherein the power stealing circuit is configured to steal power via a call signal path.

9. A method performed by a controller in a climate control system, the method comprising:
configuring and sending a signal having first and second portions to a control of the climate control system such that only the first portion is determinative of whether the signal is a call for operation of the control;
limiting the first portion to prevent a false call for operation of the control; and
stealing power during at least the second portion, without using a common (C) wire from power source and an RC/RH line where power is drawn when a relay switch in the controller is opened/closed;
wherein the first portion is a positive portion of the signal and the second portion is a negative portion of the signal.

10. The method of claim 9 , wherein the controller comprises a thermostat.

11. The method of claim 9 , wherein the control is one or more of the following: a furnace control, a universal control, and an air handler control.

12. The method of claim 9 , further comprising:
receiving a power signal from a power source of the climate control system; and
configuring the signal to the control with an amplitude different from an amplitude of the signal from the power source.

13. The method of claim 9 , wherein power is stolen during both the positive and negative portions.

14. A method performed by a controller in a climate control system, the method comprising:
configuring and sending a signal having first and second portions to a control of the climate control system such that only the first portion is determinative of whether the signal is a call for operation of the control;
limiting the first portion to prevent a false call for operation of the control;
stealing power during at least the second portion, without using a common (C) wire from power source and an RC/RH line where power is drawn when a relay switch in the controller is opened/closed; and
generating a call for operation of the control, the call including a signal portion configured to be unrecognized by the control as determinative of whether the signal is a call for operation and to provide a voltage for driving power stealing.

15. The method of claim 14 , wherein the first portion is a positive portion of the signal and the second portion is a negative portion of the signal.

16. A controller configured for use in a climate control system, the controller comprising:
a power stealing circuit configured to be connectible with a control of the climate control system and configured for stealing power via a signal from a power source through the control, without using a common (C) wire from power source and an RC/RH line where power is drawn when a relay switch in the controller is opened/closed; and
an overcurrent limiting circuit configured to limit only a positive portion of the signal to prevent a false call for operation of the control, where only the positive portion is determinative of whether the control recognizes the signal as a call for operation.

17. The controller of claim 16 , further configured to use a voltage across a dropping resistor of the control to drive the power stealing circuit.

18. The controller of claim 16 , wherein the controller comprises a thermostat.

19. The controller of claim 16 , further comprising a call generator configured to provide a call for operation of the control, the call including a signal portion configured to be filtered out by the control.

20. The controller of claim 19 , wherein

Assignees

• Emerson Electric Co

Inventors

• Pawar Harshal Manik

Classifications

• F24F2110/00

  Control inputs relating to air properties · CPC title

• G05D23/1919

  characterised by the type of controller · CPC title

• G05F1/66

  Regulating electric power · CPC title

• F24F11/62 Primary

  characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values · CPC title

• H02M7/00

  Conversion of AC power input into DC power output; Conversion of DC power input into AC power output · CPC title