Subterranean screen assembly manufacturing method
US-9434026-B2 · Sep 6, 2016 · US
US9841124B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9841124-B2 |
| Application number | US-201314394163-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 11, 2013 |
| Priority date | Apr 13, 2012 |
| Publication date | Dec 12, 2017 |
| Grant date | Dec 12, 2017 |
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A high-strength thick-walled electric resistance welded steel pipe has excellent low-temperature toughness and excellent HIC resistance and a yield strength of 400 MPa or more. The steel has a chemical composition consisting of C: 0.025% to 0.084%, Si: 0.10% to 0.30%, Mn: 0.70% to 1.80%, controlled amounts of P, S, Al, N, and O, Nb: 0.001% to 0.065%, V: 0.001% to 0.065%, Ti: 0.001% to 0.033%, and Ca: 0.0001% to 0.0035% on a mass percent basis and the remainder being Fe and incidental impurities, and satisfies Pcm of 0.20 or less.
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The invention claimed is: 1. A high-strength thick-walled electric resistance welded steel pipe having excellent low-temperature toughness and excellent HIC resistance comprising: a base metal composition consisting of, on a mass percent basis, C: 0.025% to 0.084%, Si: 0.10% to 0.30%, Mn: 0.70% to 1.80%, P: 0.001% to 0.018%, S: 0.0001% to 0.0029%, Al: 0.01% to 0.10%, Nb: 0.001% to 0.065%, V: 0.001% to 0.065%, Ti: 0.001% to 0.033%, Ca: 0.0001% to 0.0035%, N: 0.0050% or less, O: 0.0030% or less, and optionally, one or more selected from the group consisting of B: 0.0030% or less, Cu: 0.001% to 0.350%, Ni: 0.001% to 0.350%, Mo: 0.001% to 0.350%, and Cr: 0.001% to 0.700% and the remainder being Fe and incidental impurities, wherein Pcm defined by formula (1) is 0.20 or less, Pcm=C+Si/30+Mn/20+Cu/20+Ni/60+Cr/20+Mo/15+V/10+5B (1) wherein C, Si, Mn, Cu, Ni, Cr, Mo, V, and B denote amounts (mass %) of corresponding elements, a microstructure which includes 90% by area or more of quasi-polygonal ferrite having a grain size of 10 μm or less in each of a base steel portion and an electric resistance welded portion of the steel pipe, a yield strength YS of 400 MPa or more, and an absorbed energy vE −50 of 150 J or more at −50° C. in a Charpy impact test, wherein the electric resistance welded steel pipe is formed by rounding a steel strip having the base metal composition to form a butt joined seam by electronic resistance welding. 2. The welded steel pipe according to claim 1 , wherein the total amount of Si, Mn, Al, Ca, and Cr in inclusions having an equivalent circular diameter of 2 μM or more contained in the electric resistance welded portion is 0.0089% or less on a mass percent basis. 3. A method of manufacturing a high-strength thick-walled electric resistance welded steel pipe having excellent low-temperature toughness and excellent HIC resistance, comprising: a hot-rolling step of producing a hot-rolled steel strip from steel by heating, hot-rolling, cooling, and coiling, a pipe-forming step of continuously roll-forming the hot-rolled steel strip after the hot-rolling step to form a tubular product having a substantially circular cross section and butt-welding circumferential ends of the tubular product by electric resistance welding to produce an electric resistance welded steel pipe, wherein the steel has a chemical composition consisting of C: 0.025% to 0.084%, Si: 0.10% to 0.30%, Mn: 0.70% to 1.80%, P: 0.001% to 0.018%, S: 0.0001% to 0.0029%, Al: 0.01% to 0.10%, Nb: 0.001% to 0.065%, V: 0.001% to 0.065%, Ti: 0.001% to 0.033%, Ca: 0.0001% to 0.0035%, N: 0.0050% or less, O: 0.0030% or less on a mass percent basis, and optionally, one or more selected from the group consisting of B: 0.0030% or less, Cu: 0.001% to 0.350%, Ni: 0.001% to 0.350%, Mo: 0.001% to 0.350%, and Cr: 0.001% to 0.700% and the remainder being Fe and incidental impurities, wherein Pcm defined by formula (1) is 0.20 or less, Pcm=C+Si/30+Mn/20+Cu/20+Ni/60+Cr/20+Mo/15+V/10+5B (1) wherein C, Si, Mn, Cu, Ni, Cr, Mo, V, and B denote the amounts (mass %) of the corresponding elements, the hot-rolling step is performed by heating the steel to a temperature of 1200° C. to 1280° C., maintaining the temperature for 90 min or more, hot-rolling the steel at a hot-rolling reduction of 20% or more in an unrecrystallized austenite region, after completion of the hot-rolling, cooling the steel to a finish cooling temperature of 630° C. or less at a cooling rate of 7° C./s to 49° C./s, the cooling rate being an average cooling rate at a temperature from 780° C. to 630° C. at a central portion in the thickness direction, and coiling the steel at a coiling temperature of 400° C. or more and less than 600° C., the pipe-forming step is followed by a heat treatment that includes heating the electric resistance welded portion of the electric resistance welded steel pipe on a production line such that the electric resistance welded portion has a temperature of 800° C. to 1150° C. over the total wall thickness, then cooling the electric resistance welded portion to a finish cooling temperature of 630° C. or less at a cooling rate of 7° C./s to 49° C./s, the cooling rate being the average cooling rate at a temperature from 780° C. to 630° C. at the central portion in the thickness direction, and then allowing the electric resistance welded portion to air-cool, and the base steel portion and the electric resistance welded portion of the electric resistance welded steel pipe have a yield strength YS of 400 MPa or more and an absorbed energy vE —50 of 150 J or more at −50° C. in a Charpy impact test. 4. The method according to claim 3 , further comprising forming a tapered groove in end faces of the hot-rolled steel strip in the width direction by fin pass forming during the roll-forming in the pipe-forming step, a distance between a taper starting position of the tapered groove and a surface that will become a pipe outer surface or a surface that will become a pipe inner surface in the steel strip thickness direction is 2% to 60% of the hot-rolled steel strip thickness. 5. The method according to claim 4 , wherein atmospheric oxygen partial pressure in the electric resistance welding in the pipe-forming step is adjusted at 900/f oxy mass ppm or less, and the f oxy represents a degree of oxidizability of molten steel defined by formula (2), f oxy =Mn+10(Si+Cr)+100Al+1000Ca (2) wherein Mn, Si, Cr, Al, and Ca denote the amounts (mass %) of the corresponding elements. 6. The method according to claim 3 , wherein atmospheric oxygen partial pressure in the electric resistance welding in the pipe-forming step is adjusted at 900/f oxy mass ppm or less, and the f oxy represents a degree of oxidizability of molten steel defined by formula (2), f oxy =Mn+10(Si+Cr)+100Al+1000Ca (2) wherein Mn, Si, Cr, Al, and Ca denote the amounts (mass %) of the corresponding elements. 7. The method according to claim 3 , wherein the cooling in the heat treatment includes installing at least two lines of cooling headers in a conveying direction above the electric resistance welded portion, the cooling headers being coupled to a nozzle through which a rod-like flow of cooling water can be ejected at a water flow rate of 1 m 3 /m 2 ·min or more, and ejecting the rod-like flow of cooling water through the nozzle at a rate of 1 m/s or more. 8. The method according to claim 7 , wherein the plurality of cooling headers are configured to independently control the ejection of cooling water.
during manufacturing of tubular bodies · CPC title
Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences {; Rolling of aluminium, copper, zinc or other non-ferrous metals}(altering special metallurgical properties of alloys, other than structure consolidation or mechanical properties resulting therefrom C21D, C22F) · CPC title
for tubular bodies or pipes · CPC title
Cooling or quenching · CPC title
of the longitudinal seam of tubes · CPC title
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