Control system for hydraulically powered AC generator

Patent metadata

Field	Value
Publication number	US-9841101-B2
Application number	US-201414477539-A
Country	US
Kind code	B2
Filing date	Sep 4, 2014
Priority date	Sep 4, 2014
Publication date	Dec 12, 2017
Grant date	Dec 12, 2017

Abstract

Systems and methods for use in controlling a hydraulically powered AC generator are provided. One control system includes a valve system. The valve system includes a fixed valve configured to provide a substantially constant flow rate of the fluid through the fixed valve to the hydraulically powered AC generator. The valve system further includes a variable valve configured to provide a variable flow rate of the fluid through the variable valve to the hydraulically powered AC generator. The control system further includes a sensor device configured to measure a speed of movement of a component of the hydraulically powered AC generator. The control system further includes a control circuit configured to control the variable flow rate of the variable valve based on the speed of movement of the component measured by the sensor device.

First claim

What is claimed is:

1. A valve system for controlling flow of a fluid to a hydraulically powered alternating current (AC) generator, the valve system comprising:
a first flow path comprising a fixed valve configured to provide a substantially constant flow rate of the fluid through the fixed valve to a common fluid output to reach the hydraulically powered AC generator; and
a second flow path comprising a variable valve configured to provide a variable flow rate of the fluid through the variable valve to the common fluid output to reach the hydraulically powered AC generator;
wherein a flow rate of the fluid output from the common fluid output to drive the hydraulically powered AC generator includes a sum of the substantially constant flow rate of the fluid and the variable flow rate of the fluid, and wherein the variable valve provides control of a portion of the fluid output from the common fluid output to control an electrical output of the hydraulically powered AC generator.

2. The valve system of claim 1 , further comprising a control device configured to control the variable flow rate of the variable valve to compensate for changes in one or more operating conditions of the hydraulically powered AC generator.

3. The valve system of claim 2 , wherein the one or more operating conditions comprise at least one of a load, a temperature, a pressure, or a pump input speed of the hydraulically powered AC generator.

4. The valve system of claim 2 , wherein the control device is configured to control the variable flow rate based on input received from a control circuit, the input based on a speed of movement of a component of the hydraulically powered AC generator detected using a sensor device.

5. The valve system of claim 4 , wherein the input is based on the speed of movement of one of a gear, a hydraulic motor, a shaft, and a rotor of the hydraulically powered AC generator.

6. The valve system of claim 1 , wherein the variable valve comprises a first variable valve, wherein the variable flow rate comprises a first variable flow rate, and the valve system further comprises a second variable valve, the first variable valve and the second variable valve independently controllable to provide the first variable flow rate and a second variable flow rate, respectively.

7. A control system for controlling flow of a fluid to a hydraulically powered alternating current (AC) generator, the control system comprising:
a sensor device configured to measure a speed of movement of a component of the hydraulically powered AC generator; and
a control circuit configured to generate a control signal based on the speed of movement of the component measured by the sensor device, wherein the control circuit is further configured to transmit the control signal to a control device configured to control a variable flow rate of the fluid output to the hydraulically powered AC generator by a variable valve, wherein the variable valve is paralleled with a fixed valve for the fluid to reach the hydraulically powered AC generator, wherein the fixed valve provides a substantially constant flow rate of the fluid output to the hydraulically powered AC generator, wherein a flow rate of the fluid to drive the hydraulically powered AC generator includes a sum of the substantially constant flow rate of the fluid and the variable flow rate of the fluid, and wherein the variable valve provides control of a portion of the fluid output from the common fluid output to control an electrical output of the hydraulically powered AC generator.

8. The control system of claim 7 , wherein the sensor device is configured to measure a speed of movement of one of a gear and a rotor of the hydraulically powered AC generator.

9. The control system of claim 8 , wherein the sensor device comprises a Hall Effect sensor configured to measure a change in a magnetic field caused by the movement of the gear or the rotor.

10. The control system of claim 8 , wherein the sensor device comprises an optical encoder sensor, the optical encoder sensor comprising a light source configured to generate light and a light detection device configured to detect changes in the light reflected off of the gear or rotor as the gear or rotor moves.

11. The control system of claim 8 , wherein the sensor device comprises a magnetic pickup sensor.

12. The control system of claim 7 , wherein the control circuit is configured to generate the control signal based on both the speed of movement of the component measured by the sensor device and an AC output frequency of the hydraulically powered AC generator measured using a second sensor device.

13. The control system of claim 7 , wherein the control circuit is configured to generate the control signal to maintain an AC output frequency of the hydraulically powered AC generator within a threshold range of a target AC output frequency.

14. A hydraulically powered generator system comprising:
a hydraulically powered alternating current (AC) generator configured to generate output power based on flow of a fluid to the hydraulically powered AC generator;
a valve system comprising:
a first flow path comprising a fixed valve configured to provide a substantially constant flow rate of the fluid through the fixed valve to a common fluid output to reach the hydraulically powered AC generator; and
a second flow path comprising a variable valve configured to provide a variable flow rate of the fluid through the variable valve to the common fluid output to reach the hydraulically powered AC generator;
wherein a flow rate of the fluid output from the common fluid output to drive the hydraulically powered AC generator includes a sum of the substantially constant flow rate of the fluid and the variable flow rate of the fluid, and wherein the variable valve provides control of a portion of the fluid output from the common fluid output to control an electrical output of the hydraulically powered AC generator,

a sensor device configured to measure a speed of movement of a component of the hydraulically powered AC generator; and
a control circuit configured to control the variable flow rate of the variable valve based on the speed of movement of the component measured by the sensor device to compensate for changes in one or more operating conditions of the hydraulically powered AC generator, wherein the one or more operating conditions comprise at least one of a load, a temperature, a pressure, or a pump input speed of the hydraulically powered AC generator.

15. The control system of claim 14 , wherein the sensor device is configured to measure a speed of movement of one or more of a gear and a rotor of the hydraulically powered AC generator.

16. The control system of claim 15 , wherein the sensor device comprises at least one of a Hall Effect sensor, an optical encoder sensor, or a magnetic pickup sensor.

17. The control system of claim 14 , wherein the control circuit is configured to generate the control signal based on both the speed of movement of the component measured by the sensor device and an AC output frequency of the hydraulically powered AC generator measured using a second sensor device.

18. The control system of claim 14 , wherein the control circuit is configured to generate the control signal to maintain an AC output frequency of the hydraulically powered AC generator within a threshold range of a target AC output frequency.

19. The control system of claim 14 , wherein the variable valve comprises a first variable valve and the variable flow rate comprises a first variable flo

Assignees

• Cummins Power Generation Ip

Inventors

• Torney Robert E
• Halstead Nick V
• Drabek Hans L
• Bollensen Eric G
• Alexander James C
• Leakey Tony
• Williams Gerald R

Classifications

• F16H61/46 Primary

  Automatic regulation in accordance with output requirements · CPC title

• F02B67/00

  Engines characterised by the arrangement of auxiliary apparatus not being otherwise provided for, e.g. the apparatus having different functions; Driving auxiliary apparatus from engines, not otherwise provided for · CPC title