Rolled round steel material for steering rack bar and steering rack bar

Patent metadata

Field	Value
Publication number	US-9840759-B2
Application number	US-201414779101-A
Country	US
Kind code	B2
Filing date	Feb 10, 2014
Priority date	Apr 10, 2013
Publication date	Dec 12, 2017
Grant date	Dec 12, 2017

Abstract

A rolled round steel material for a steering rack bar, having a chemical composition consisting of C: 0.38 to 0.55%, Si: not more than 1.0%, Mn: 0.20 to 2.0%, S: 0.005 to 0.10%, Cr: 0.01 to 2.0%, Al: 0.003 to 0.10%, and N: 0.003 to 0.03%, with the balance being Fe and impurities, and P being not more than 0.030% in the impurities, and a microstructure consisting of ferrite (F), lamellar pearlite (LP), and cementite (C). The average grain diameter of (F), an area fraction of (LP), and the number of particles of spheroidal cementite (SC) among C are controlled in a region from the surface to a position at ½ radius and in a central part of the material. An average aspect ratio of F is controlled in a region from a surface to a position at ½ radius.

First claim

The invention claimed is:

1. A rolled round steel material for a steering rack bar, comprising: a chemical composition consisting of, in mass %,
C: 0.38 to 0.55%,
Si: not more than 1.0%,
Mn: 0.20 to 2.0%,
S: 0.005 to 0.10%,
Cr: 0.01 to 2.0%,
Al: 0.003 to 0.10%,
N: 0.003 to 0.03%,
Cu: 0 to 1.0%,
Ni: 0 to 3.0%,
Mo: 0 to 0.50%,
Ti: 0 to 0.10%,
Nb: 0 to 0.10%,
V: 0 to 0.30%,
Ca: 0 to 0.005%, and
Pb: 0 to 0.30%,
with the balance being Fe and impurities, and
P being not more than 0.030% in the impurities; and
a microstructure consisting of ferrite, lamellar pearlite, and cementite, wherein in a cross-section perpendicular to a rolling direction:
in a region from a surface to a position at ½ radius,
an average grain diameter of the ferrite is not more than 10 μm,
an area fraction of the lamellar pearlite is less than 20%, and
a number of particles of spheroidal cementite among the cementite is not less than 4×10 5 /mm 2 ; and

in a central part,
an area fraction of the lamellar pearlite is not less than 20%, and
a number of particles of spheroidal cementite among the cementite is less than 4×10 5 /mm 2 , and wherein

in a cross-section including a center line of the round steel material and parallel to the rolling direction:
in a region from a surface to a position at ½ radius,
an average aspect ratio of the ferrite grains is not less than 3.

2. The rolled round steel material for a steering rack bar according to claim 1 , containing one or more elements selected from, in mass %, Cu: 0.10 to 1.0%, Ni: 0.10 to 3.0%, and Mo: 0.10 to 0.50%.

3. The rolled round steel material for a steering rack bar according to claim 1 , containing one or more elements selected from, in mass %, Ti: 0.010 to 0.10%, Nb: 0.010 to 0.10%, and V: 0.010 to 0.30%.

4. The rolled round steel material for a steering rack bar according to claim 2 , containing one or more elements selected from, in mass %, Ti: 0.010 to 0.10%, Nb: 0.010 to 0.10%, and V: 0.010 to 0.30%.

5. The rolled round steel material for a steering rack bar according to 6, containing one or more elements selected from, in mass %, Ca: 0.0005 to 0.005%, and Pb: 0.05 to 0.30%.

6. The rolled round steel material for a steering rack bar according to claim 2 , containing one or more elements selected from, in mass %, Ca: 0.0005 to 0.005%, and Pb: 0.05 to 0.30%.

7. The rolled round steel material for a steering rack bar according to claim 3 , containing one or more elements selected from, in mass %, Ca: 0.0005 to 0.005%, and Pb: 0.05 to 0.30%.

8. The rolled round steel material for a steering rack bar according to claim 4 , containing one or more elements selected from, in mass %, Ca: 0.0005 to 0.005%, and Pb: 0.05 to 0.30%.

9. A steering rack bar, fabricated by using any of the rolled round steel materials for a steering rack bar according to 1 in a non-thermally refined state.

10. A steering rack bar, fabricated by using any of the rolled round steel materials for a steering rack bar according to claim 2 in a non-thermally refined state.

11. A steering rack bar, fabricated by using any of the rolled round steel materials for a steering rack bar according to claim 3 in a non-thermally refined state.

12. A steering rack bar, fabricated by using any of the rolled round steel materials for a steering rack bar according to claim 4 in a non-thermally refined state.

13. A steering rack bar, fabricated by using any of the rolled round steel materials for a steering rack bar according to claim 5 in a non-thermally refined state.

14. A steering rack bar, fabricated by using any of the rolled round steel materials for a steering rack bar according to claim 6 in a non-thermally refined state.

15. A steering rack bar, fabricated by using any of the rolled round steel materials for a steering rack bar according to claim 7 in a non-thermally refined state.

16. A steering rack bar, fabricated by using any of the rolled round steel materials for a steering rack bar according to claim 8 in a non-thermally refined state.

Assignees

• Nippon Steel & Sumitomo Metal Corp

Inventors

• Horikami Sadanori
• Higashida Masashi
• Okada Takahiro
• Egashira Makoto
• Neishi Yutaka
• Hasegawa Tatsuya
• Matsumoto Hitoshi

Classifications

• C21D8/06

  during manufacturing of rods or wires · CPC title

• C22C38/40

  with nickel · CPC title

• C22C38/38

  with more than 1.5% by weight of manganese · CPC title

• B62D3/126

  characterised by the rack · CPC title

• C21D2261/00

  Machining or cutting being involved · CPC title