Acrylic rubber, acrylic rubber composition, cross-linked acrylic rubber product, and seal member

Patent metadata

Field	Value
Publication number	US-9840572-B2
Application number	US-201515320203-A
Country	US
Kind code	B2
Filing date	Jul 3, 2015
Priority date	Jul 4, 2014
Publication date	Dec 12, 2017
Grant date	Dec 12, 2017

Abstract

An acrylic rubber contains (a) methyl methacrylate units, (b) ethyl acrylate units, (c) n-butyl acrylate units, (d) 2-methoxyethyl acrylate units, and (e) cross-linking site monomer units, in which the acrylic rubber contains 10 to 20% by weight of (a) the methyl methacrylate units, 15% by weight or less of (b) the ethyl acrylate units, 60 to 80% by weight of (c) the n-butyl acrylate units, 10 to 30% by weight of (d) the 2-methoxyethyl acrylate units, and 0.5 to 5% by weight of (e) the cross-linking site monomer units.

First claim

The invention claimed is:

1. An acrylic rubber comprising (a) methyl methacrylate units, (b) ethyl acrylate units, (c) n-butyl acrylate units, (d) 2-methoxyethyl acrylate units, and (e) cross-linking site monomer units, wherein
the acrylic rubber contains
10 to 20% by weight of (a) the methyl methacrylate units,
15% by weight or less of (b) the ethyl acrylate units,
60 to 80% by weight of (c) the n-butyl acrylate units,
10 to 30% by weight of (d) the 2-methoxyethyl acrylate units, and
0.5 to 5% by weight of (e) the cross-linking site monomer units.

2. The acrylic rubber according to claim 1 , wherein the cross-linking site monomer has at least one of a carboxyl group, an active chlorine group, and an epoxy group.

3. An acrylic rubber composition comprising the acrylic rubber according to claim 1 , and a cross-linking agent.

4. The acrylic rubber composition according to claim 3 , wherein the cross-linking agent is a polyvalent amine compound or a triazine thiol derivative.

5. A cross-linked acrylic rubber product obtained by cross-linking the acrylic rubber composition according to claim 3 .

6. A seal member formed of a cross-linked acrylic rubber product obtained by cross-linking an acrylic rubber composition containing:
an acrylic rubber containing (a) methyl methacrylate units, (b) ethyl acrylate units, (c) n-butyl acrylate units, (d) 2-methoxyethyl acrylate units, and (e) cross-linking site monomer units, wherein
the acrylic rubber contains
10 to 18% by weight of (a) the methyl methacrylate units,
5% by weight or less of (b) the ethyl acrylate units,
60 to 65% by weight of (c) the n-butyl acrylate units,
11 to 24% by weight of (d) the 2-methoxyethyl acrylate units, and
1 to 3% by weight of (e) the cross-linking site monomer units; and
a cross-linking agent, wherein the seal member is used in an environment in contact with an oil for an engine containing 500 to 2000 ppm of water and 1000 to 5000 ppm of zinc.

7. The seal member according to claim 6 , wherein the seal member is any one of a head cover gasket, a plug tube gasket, a cam journal orifice gasket, a spool valve gasket, an oil pressure sensor gasket, a cam shaft thrust gasket, a valve timing control valve gasket, a valve timing control filter gasket, a cylinder head plug gasket, an oil filter cartridge gasket, an oil filter base gasket, a baffle plate gasket, a gallery cap bolt gasket, a lower block orifice gasket, a positive crankcase ventilation valve gasket, an oil path orifice gasket, an oil level pipe gasket, an oil pump gasket, a chain case gasket, an oil filter gasket, an oil cooler gasket, and an oil pan gasket.

8. The seal member according to claim 6 , wherein the cross-linking site monomer has at least one of a carboxyl group, an active chlorine group, and an epoxy group.

9. The seal member according to claim 6 , wherein the cross-linking agent is a polyvalent amine compound or a triazine thiol derivative.

Assignees

• Zeon Corp
• Honda Motor Co Ltd
• Honda Motor Co Ltd

Inventors

• Emori Nobuyoshi
• Ogawa Tomonori
• Arakawa Takanori
• Kogure Takayuki
• Yokoyama Kazutaka
• KODAIRA Ryosuke

Classifications

• C08K5/17

  Amines; Quaternary ammonium compounds · CPC title

• C08F120/10

  Esters · CPC title

• C08L33/08

  Homopolymers or copolymers of acrylic acid esters · CPC title

• C08K5/3492

  Triazines · CPC title

• C09K2200/0607

  Rubber or rubber derivatives · CPC title