Hybrid manual and robotic interventional instruments and methods of use

Patent metadata

Field	Value
Publication number	US-9839481-B2
Application number	US-201414197325-A
Country	US
Kind code	B2
Filing date	Mar 5, 2014
Priority date	Mar 7, 2013
Publication date	Dec 12, 2017
Grant date	Dec 12, 2017

Abstract

A system comprises a handpiece body configured to couple to a proximal end of a medical instrument and a manual actuator mounted in the handpiece body. The system further includes a plurality of drive inputs mounted in the handpiece body. The drive inputs are configured for removable engagement with a motorized drive mechanism. A first drive component is operably coupled to the manual actuator and also operably coupled to one of the plurality of drive inputs. The first drive component controls movement of a distal end of the medical instrument in a first direction. A second drive component is operably coupled to the manual actuator and also operably coupled to another one of the plurality of drive inputs. The second drive component controls movement of the distal end of the medical instrument in a second direction.

First claim

What is claimed is:

1. A system comprising:
a handpiece body configured to couple to a proximal end of a medical instrument;
a manual actuator mounted in the handpiece body;
a plurality of drive inputs mounted in the handpiece body and configured for removable engagement with a motorized drive mechanism;
a first drive component, operably coupled to the manual actuator and operably coupled to one of the plurality of drive inputs, to control movement of a distal end of the medical instrument in a first direction; and
a second drive component, operably coupled to the manual actuator and operably coupled to another one of the plurality of drive inputs, to control movement of the distal end of the medical instrument in a second direction.

2. The system of claim 1 wherein the manual actuator includes a first lever and a second lever, wherein the first drive component is operably coupled to the first lever and to one of the plurality of drive inputs to control movement of the distal end of the medical instrument in the first direction and the second drive component is operably coupled to the second lever and to one of the plurality of drive inputs to control movement of the distal end of the medical instrument in the second direction.

3. The system of claim 1 further comprising a tensioning system coupled to the handpiece body and adapted to maintain tension in the first and second drive components.

4. The system of claim 3 wherein the tensioning system includes a pulley system coupled to the first and second drive components.

5. The system of claim 3 wherein the tensioning system includes a gear mechanism interconnecting a pair of the plurality of drive inputs.

6. The system of claim 3 wherein the tensioning system includes a cable interconnecting a pair of the plurality of drive inputs.

7. The system of claim 3 wherein at least one of the plurality of drive inputs includes a capstan coupled to the first drive component and the tensioning system includes a spring coupled to the capstan.

8. The system of claim 3 wherein the plurality of drive inputs includes a pair of opposing drive inputs with each of the opposing drive inputs including a capstan and wherein the pair of opposing drive inputs are connected by a spring.

9. The system of claim 1 wherein the manual actuator includes
a rack and pinion mechanism housed within the handpiece body and coupled to the first and second drive components and
a pivotable lever coupled to the rack and pinion mechanism.

10. The system of claim 1 wherein the manual actuator includes
a capstan housed within the handpiece body and coupled to at least the first drive component and
a pivotable lever fixedly coupled to the capstan.

11. The system of claim 1 wherein second direction is opposite the first direction.

12. The system of claim 1 further comprising the medical instrument.

13. The system of claim 12 wherein the medical instrument includes an elongated flexible shaft.

14. The system of claim 1 wherein the handpiece body further includes an access port in communication with a lumen of the medical instrument.

15. The system of claim 1 further comprising the motorized drive mechanism which includes a pair of motors adapted to engage a pair of the plurality of drive inputs.

16. The system of claim 1 further comprising a pulley coupled to the handpiece body, wherein the first drive component is bent about the pulley by approximately 90°.

17. The system of claim 1 wherein the handpiece body further includes a bearing surface shaped to receive pressure from a portion of a user hand when the medical instrument is coupled to or decoupled from a robotic manipulator.

18. The system of claim 1 further comprising a latch alignment and release mechanism adapted to releasably couple the plurality of drive inputs to the motorized drive mechanism.

19. The system of claim 1 wherein the plurality of drive inputs are configured to engage the motorized drive mechanism in a direction transverse to a longitudinal axis extending through the medical instrument.

20. The system of claim 1 wherein a proximal portion of an outer sheath of at least one of the drive components is constrained to resist axial movement within the handpiece body.

21. A method of operating a medical instrument, the method comprising:
providing the medical instrument coupled to a handpiece body, a manual actuator mounted in the handpiece body, a plurality of drive inputs mounted in the handpiece body, and first and second drive components extending within the handpiece body;
while the plurality of drive inputs are coupled to a motorized drive mechanism, activating one of the plurality of drive inputs to move at least one of the first and second drive components, thereby moving a distal end of the medical instrument in a first degree of freedom; and
while the plurality of drive inputs are decoupled from the motorized drive mechanism, receiving a user force on the manual actuator to move at least one of the first and second drive components, thereby moving the distal end of the medical instrument in the first degree of freedom.

22. The method of claim 21 further comprising
providing a tensioning system coupled to the handpiece body; and
passively maintaining tension in the first and second drive components.

23. The method of claim 22 wherein the tensioning system includes a pulley system coupled to the first and second drive components.

24. The method of claim 22 wherein the tensioning system includes a gear mechanism interconnecting a pair of the drive inputs.

25. The method of claim 22 wherein the tensioning system includes a cable interconnecting a pair of the drive inputs.

26. The method of claim 22 wherein one of the drive inputs includes a capstan coupled to the first drive component and the tensioning system includes a spring coupled to the capstan.

27. The method of claim 21 wherein the manual actuator includes a rack and pinion mechanism housed within the handpiece body and coupled to the first and second drive components and a pivotable lever coupled to the rack and pinion mechanism, the method further comprising moving the distal end of the medical instrument in the first degree of freedom in response to movement of the lever by a user.

28. The method of claim 21 wherein the manual actuator includes a wheel housed within the handpiece body and coupled to the first drive component and a pivotable lever fixedly coupled to the wheel, the method further comprising moving the distal end of the medical instrument in the first degree of freedom in response to movement of the lever by a user.

29. The method of claim 21 further comprising releasing the medical instrument from connection to the handpiece body.

30. The method of claim 21 further comprising receiving a tool through an access port in the handpiece body and into a lumen of the medical instrument.

31. A system comprising:
a handpiece body configured to couple to a proximal end of a medical instrument;
a manual actuator mounted in the handpiece body;
a motorized drive mechanism mounted to the handpiece body;
a plurality of drive inputs mounted in the handpiece body and configured for removable engagement with the motorized drive mechanism;
a first drive component, operably coupled to the manual actuator and operab

Assignees

• Intuitive Surgical Operations

Inventors

• Blumenkranz Stephen J
• Au Samuel Kwok Wai

Classifications

• A61B34/71

  Manipulators operated by drive cable mechanisms · CPC title

• A61B2034/715

  Cable tensioning mechanisms for removing slack · CPC title

• A61B2017/00477

  Coupling (A61B2017/0046 takes precedence) · CPC title

• A61B2034/301

  for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes · CPC title

• A61B34/30 Primary

  Surgical robots · CPC title