Current sensing and zero-cross detection in semi-resonant voltage converters

Patent metadata

Field	Value
Publication number	US-9837907-B1
Application number	US-201615213810-A
Country	US
Kind code	B1
Filing date	Jul 19, 2016
Priority date	Jul 19, 2016
Publication date	Dec 5, 2017
Grant date	Dec 5, 2017

Abstract

A resonant or semi-resonant voltage converter includes a synchronous rectification (SR) switch through which a current having a half-cycle sinusoidal-like shape is conducted when the SR switch is active. The current through the SR switch is estimated, so that a zero-crossing condition may be detected and used for turning off the SR switch near the optimal point at which zero current is flowing through the SR switch. The current through the SR switch may be estimated based upon a measurement of the current flowing through the SR switch, a measurement of the current flowing out from the secondary side of a transformer in the voltage converter, or a measurement corresponding to the current flowing into the primary side of the transformer.

First claim

What is claimed is:

1. A voltage converter, comprising:
a power stage coupled to an input power source;
a passive circuit coupling the power stage to an output node of the voltage converter and providing an output secondary current to the output node;
a synchronous rectification (SR) switch through which an SR current having a half-cycle sinusoidal-like shape is conducted when the SR switch is conducting, the SR switch coupling the passive circuit to ground when the SR switch is conducting;
a sensing circuit operable to sense the output secondary current and generate a sensed output secondary current;
a current estimator operable to estimate an SR current flowing through the SR switch based on the sensed output secondary current; and
a controller operable to control switching of the SR switch by providing a control signal to the SR switch, wherein the SR switch is turned off based on the SR current estimate.

2. The voltage converter of claim 1 ,
wherein the passive circuit comprises a transformer/tapped inductor having a primary winding, a secondary winding, and a magnetizing inductance, and
wherein the current estimator is further operable to estimate the SR current based further upon an emulated magnetizing current flowing through the magnetizing inductance.

3. The voltage converter of claim 2 , wherein the emulated magnetizing current is based upon a turns ratio n of the transformer/tapped inductor, a voltage V OUT at the output node, and an estimate of the magnetizing inductance L M .

4. The voltage converter of claim 3 , wherein a slope of the emulated magnetizing current is given by:

slope
⁡

(

I
M

)

=

-
n

⁢

⁢

V
OUT

L
M

,

and the emulated magnetizing current is estimated based upon the slope.

5. The voltage converter of claim 2 ,
wherein the current estimator is further operable to detect that the sensed output secondary current and the emulated magnetizing current have intersected, and to signal this detection to the controller, and
wherein the controller is further operable to turn off the SR switch responsive to the detection.

6. The voltage converter of claim 1 , wherein the sensing circuit comprises:
a shunt resistor interposed between the passive circuit and the output node;
a low-pass filter coupled to both terminals of the shunt resistor; and
an amplifier coupled to the low-pass filter, the amplifier providing the sensed output secondary current to the current estimator.

7. The voltage converter of claim 1 , wherein the sensing circuit comprises:
an auxiliary winding integrated within or inductively coupled to the passive circuit, the auxiliary winding operable to provide the sensed output secondary current.

8. The voltage converter of claim 1 , wherein a phase comprises the power stage, the passive circuit, the SR switch, and the sensing circuit, and the voltage converter comprises a plurality of these phases.

9. The voltage converter of claim 1 , wherein the controller is further operable to use a variable frequency in providing the control signal to the SR switch, the variable frequency being based upon power requirements of a load of the voltage converter.

10. A voltage converter, comprising:
a power stage coupled to an input power source;
a passive circuit coupling the power stage to an output node of the voltage converter and comprising a resonant tank through which a resonant current flows;
a synchronous rectification (SR) switch through which an SR current having a half-cycle sinusoidal-like shape is conducted when the SR switch is conducting, the SR switch coupling the passive circuit to ground when the SR switch is conducting;
a sensing circuit operable to sense a current corresponding to the resonant current and to generate a sensed resonant current;
a current estimator operable to estimate an SR current flowing through the SR switch based on the sensed resonant current; and
a controller operable to control switching of the SR switch by providing a control signal to the SR switch, wherein the SR switch is turned off based on the SR current estimate.

11. The voltage converter of claim 10 ,
wherein the passive circuit comprises a transformer/tapped inductor having a primary winding, a secondary winding, and a magnetizing inductance, and
wherein the current estimator is further operable to estimate the SR current based further upon an emulated magnetizing current flowing through the magnetizing inductance.

12. The voltage converter of claim 11 , wherein the emulated magnetizing current is based upon a turns ratio of the transformer/tapped inductor, a voltage at the output node, and an estimate of the magnetizing inductance.

13. The voltage converter of claim 11 ,
wherein the current estimator is further operable to detect that the sensed resonant current and the emulated magnetizing current have intersected, and to signal this detection to the controller, and
wherein the controller is further operable to turn off the SR switch responsive to the detection.

14. The voltage converter of claim 10 , wherein the sensing circuit comprises:
a current transformer that is inductively coupled to or integrated within the resonant tank, and that is operable to generate the sensed resonant current.

15. The voltage converter of claim 10 ,
wherein the power stage comprises a high-side switch for switchably coupling the passive circuit to the input power source and a low-side switch for switchably coupling the passive circuit to ground,
wherein the sensing circuit comprises a current mirror that is coupled to or integrated within the low-side switch, and
wherein the sensing circuit is further operable to generate the sensed resonant current based upon the current through the low-side switch as sensed by the current mirror.

16. A voltage converter, comprising:
a power stage coupled to an input power source;
a passive circuit that couples the power stage to an output node of the voltage converter;
a synchronous rectification (SR) switch through which an SR current having a half-cycle sinusoidal-like shape is conducted when the SR switch is conducted, the SR switch coupling the passive circuit to ground when the SR switch is conducted;
a current estimator operable to estimate the SR current based on a sensed SR current through the SR switch, wherein the sensed SR current is sensed using at least one of a shunt resistor and a current mirror; and
a controller operable to control switching of the SR switch by providing a control signal to the SR switch, wherein the SR switch is turned off based on the SR current estimate provided by the current estimator.

17. The voltage converter of claim 16 , wherein the controller is further operable to turn off the SR switch responsive to detecting

Assignees

• Infineon Technologies Austria Ag

Inventors

• Babazadeh Amir
• Carroll Robert
• Williams David

Classifications

• H02M2001/0058

  Electricity · mapped topic

• H02M3/1588 Primary

  comprising at least one synchronous rectifier element (H02M3/1582, H02M3/1584 take precedence) · CPC title

• H02M1/0009

  Devices or circuits for detecting current in a converter · CPC title

• H02M1/0058

  by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero (using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826) · CPC title

• H02M3/158 Primary

  including plural semiconductor devices as final control devices for a single load · CPC title