Fully controllable burst shaping individual pulses from picosecond fiber lasers

Patent metadata

Field	Value
Publication number	US-9837784-B2
Application number	US-201615392925-A
Country	US
Kind code	B2
Filing date	Dec 28, 2016
Priority date	Dec 28, 2015
Publication date	Dec 5, 2017
Grant date	Dec 5, 2017

Abstract

A pulse shaper includes a seed laser situated to emit laser pulses, an amplitude modulator situated to receive one or more laser pulse bursts from the seed laser, and a pulse signal generator situated to send a seed pulse signal with a predetermined delay to the seed laser so that the seed laser emits the laser pulses in one or more laser pulse bursts at a selected frequency with each laser pulse burst having a selected number of laser pulses and a selected temporal spacing between laser pulses in the laser pulse burst and situated to send an amplitude pulse signal so that the amplitude modulator adjusts the amplitude of at least one laser pulse in each laser pulse burst.

First claim

We claim:

1. An apparatus, comprising:
a seed laser;
an amplitude modulator situated to receive one or more laser pulse bursts from the seed laser; and
a pulse signal generator situated to couple a seed pulse signal with a predetermined delay to the seed laser so that the seed laser emits laser pulses in the one or more laser pulse bursts at a selected frequency, each laser pulse burst having a selected number of laser pulses and a selected temporal spacing between laser pulses, and to couple a pulse amplitude signal to the amplitude modulator so that the amplitude modulator adjusts an amplitude of at least one laser pulse in each of the one or more laser pulse bursts.

2. The apparatus of claim 1 , wherein the pulse signal generator includes a clock burst generator situated to generate a clock burst associated with the seed pulse signal.

3. The apparatus of claim 2 , wherein the clock burst generator includes a phase locked loop operable to generate a clock burst frequency by phase-locking a voltage controlled oscillator signal to a reference signal.

4. The apparatus of claim 3 , wherein the reference signal is supplied by an internal clock of the pulse signal generator.

5. The apparatus of claim 2 , wherein the pulse signal generator includes a programmable delay operable to provide the predetermined delay to the seed pulse signal coupled to the seed laser so as to synchronize amplitude adjustment of the one or more laser pulse bursts.

6. The apparatus of claim 5 , wherein the predetermined delay is greater than or equal to 50 ns and less than or equal to 200 ns.

7. The apparatus of claim 1 , further comprising an optical power amplifier situated to receive and amplify the amplitude adjusted one or more laser pulse bursts.

8. The apparatus of claim 1 , wherein the selected laser pulse burst frequency is greater than or equal to 1 kHz and less than or equal to 100 MHz, the selected number of laser pulses is greater than or equal to 2 and less than or equal to 50, and the selected temporal spacing is greater than or equal to 1 ns and less than or equal to 1 μs.

9. The apparatus of claim 1 , wherein the amplitude modulator is an acousto-optic modulator.

10. The apparatus of claim 1 , wherein the pulse amplitude signal is a digital signal, and further comprising:
a programmable logic device situated to provide the pulse amplitude signal with a variable amplitude profile; and
a digital-analog converter situated to receive the digital pulse amplitude pulse signal with the variable amplitude profile and to convert the pulse amplitude signal to an analog pulse amplitude signal that is coupled to the amplitude modulator.

11. A method of laser pulse shaping, comprising:
generating a pulse burst amplitude modulation signal based on a first pulse burst signal that is associated with a first clock signal;
generating a seed pulse burst generation signal based on a second pulse burst signal that is associated with a second clock signal;
generating at least one seed pulse burst based on the seed pulse burst generation signal; and
modulating an amplitude of at least one seed pulse of the at least one seed pulse burst with the pulse burst amplitude modulation signal so as to form at least one corresponding amplitude modulated seed pulse.

12. The method of claim 11 , wherein the second clock signal corresponds to the first clock signal delayed by a predetermined duration associated with an amplitude modulator response time.

13. The method of claim 11 , further comprising amplifying the at least one amplitude modulated seed pulse.

14. The method of claim 11 , wherein the first pulse burst signal includes a temporal spacing associated with pulses in a pulse burst envelope, and wherein the temporal spacing is associated with a frequency division provided by a phase locked loop coupled to the first clock signal.

15. The method of claim 11 , further comprising driving a programmable logic device and digital analog converter with the pulse burst amplitude modulation signal.

16. The method of claim 11 , wherein the modulating the amplitude of the at least one seed pulse is provided by an acousto-optic modulator.

17. The method of claim 11 , wherein the first clock signal and the second clock signal are provided with a microcontroller unit and the delay of the second clock signal is provided by a programmable delay chip.

18. A pulsed fiber laser, comprising:
a seed laser;
a controller coupled to the seed laser and operable to cause the seed laser to emit seed laser pulses in pulse bursts having pulse burst characteristics including a pulse burst frequency, a quantity of seed laser pulses in the pulse bursts, and a temporal spacing between the seed laser pulses in the pulse bursts;
an acousto-optic modulator situated to receive and adjust an amplitude of at least one of the seed laser pulses in the pulse bursts so as to produce corresponding amplitude adjusted seed laser pulse bursts; and
a fiber amplifier situated to receive and amplify the amplitude adjusted seed laser pulse bursts received from the acousto-optic modulator.

19. The pulsed fiber laser of claim 18 , wherein the controller includes a pulse signal generator situated to generate a pulse signal corresponding to the pulse burst characteristics;
wherein the amplitude adjustment provided by the acousto-optic modulator is synchronized in relation to the pulse signal;
wherein the pulse signal is coupled to a delay module so as to produce a delayed clock signal and the seed laser emits the seed laser pulses based on the delayed clock signal.

20. The pulsed fiber laser of claim 19 , wherein the controller includes programmable logic situated modify the pulse signal in relation to a pulse burst amplitude profile and a digital-analog converter situated to send to the acousto-optic modulator the pulse signal modified according to the pulse burst amplitude profile.

Assignees

• Nlight Inc

Inventors

• Lowder Tyson
• Kutscha Timothy N
• Mccal Dennis
• Mccomb Timothy S
• Green Jared

Classifications

• H01S3/10038

  Amplitude control · CPC title

• H01S3/005

  Optical devices external to the laser cavity, specially adapted for lasers, e.g. for homogenisation of the beam or for manipulating laser pulses, e.g. pulse shaping (shaping laser beam for working metal or other materials B23K26/06; optical elements, systems or apparatus in general G02B) · CPC title

• H01S3/0085

  Modulating the output, i.e. the laser beam is modulated outside the laser cavity · CPC title

• B23K26/06

  Shaping the laser beam, e.g. by masks or multi-focusing · CPC title

• H01S3/06754 Primary

  Fibre amplifiers (H01S3/06708 takes precedence) · CPC title