Solar cell apparatus and method of fabricating the same

Patent metadata

Field	Value
Publication number	US-9837557-B2
Application number	US-201214367055-A
Country	US
Kind code	B2
Filing date	Dec 13, 2012
Priority date	Dec 19, 2011
Publication date	Dec 5, 2017
Grant date	Dec 5, 2017

Abstract

A solar cell apparatus according to the embodiment includes a substrate including a top surface and a bottom surface which are opposite to each other; a back electrode layer on the top surface of the substrate; a light absorbing layer on the back electrode layer; a front electrode layer on the light absorbing layer; a connecting member on the bottom surface of the substrate; and a bus bar connected to the connecting member, wherein the bus bar comprises: an electrode contact portion making contact with the back electrode layer; and a substrate contact portion making contact with the substrate.

First claim

The invention claimed is:

1. A solar cell apparatus comprising:
a substrate including a top surface, a bottom surface which are opposite to the top surface, and a side surface connecting the top surface and the bottom surface;
a back electrode layer including a first back electrode layer directly on the top surface of the substrate, and a second back electrode layer directly on the bottom surface of the substrate, and a third back electrode layer directly on the side surface of the substrate;
a light absorbing layer on the back electrode layer;
a front electrode layer on the light absorbing layer;
a connecting member on the bottom surface of the substrate; and
a bus bar connected to the connecting members;
wherein the back electrode layer includes back electrodes, a first connecting electrode, and a second connecting electrode;
wherein the solar cell apparatus further comprises open regions comprising a top open region on the top surface of the substrate, a rear open region on the bottom surface of the substrate, and a side open region on the side surface of the substrate;
wherein each of the back electrodes is spaced apart by the top open region; wherein the second back electrode layer includes the rear open region to expose the bottom surface of the substrate;
wherein the third back electrode layer includes the side open region to expose the side surface of the substrate;
wherein the bus bar comprises:
two electrode contact portions making contact with the back electrode layer; and
two substrate contact portions that are symmetrical to each other and are in direct physical contact with the top surface of the substrate, the side surface of the substrate, and the bottom surface of the substrate;
wherein each substrate contact portion extends from the top surface of the substrate to the bottom surface of the substrate through the side surface of the substrate;
wherein each substrate contact portion includes a first substrate contact portion in the rear open region of the second back electrode layers;
wherein each substrate contact portion further includes a second substrate contact portion in the side open region of the third back electrode layer;
wherein each electrode contact portion protrudes toward the front electrode layer;
wherein the first connecting electrode makes contact with the front electrode layer through a through hole; and
wherein the connecting, member is disposed on the back electrode layer and on the rear open region in the bottom surface of the substrate.

2. The solar cell apparatus of claim 1 , wherein each electrode contact portion makes contact with the back electrode layer disposed beside the light absorbing layer.

3. The solar cell apparatus of claim 1 , wherein each substrate contact portion extends from the electrode contact portions, respectively, and is connected to the connecting member.

4. The solar cell apparatus of claim 1 , wherein each electrode contact portion makes direct contact with the back electrode layer.

5. The solar cell apparatus of claim 1 , wherein the bus bar makes contact with the back electrode layer on the top surface of the substrate and the connecting member on the bottom surface of the substrate.

6. The solar cell apparatus of claim 1 , wherein the back electrodes are disposed in an active region.

7. The solar cell apparatus of claim 1 , wherein the first connecting electrode and the second connecting electrode are disposed in an inactive region.

8. The solar cell apparatus of claim 1 , wherein the two electrode contact portions make contact with the first connecting electrode and the second connecting electrode, respectively.

9. The solar cell apparatus of claim 1 , wherein each electrode contact portion is disposed in an inactive region.

10. The solar cell apparatus of claim 1 , wherein each substrate contact portion is disposed in an inactive region.

11. The solar cell apparatus of claim 1 , wherein the connecting member is a junction box.

12. The solar cell apparatus of claim 1 , wherein the connecting member includes a conductor, an insulator, and a bypass diode.

13. The solar cell apparatus of claim 1 , wherein the bus bar includes a first bus bar and a second bus bar.

14. The solar cell apparatus of claim 13 , wherein the first bus bar and the second bus bar are symmetrical to each other.

15. The solar cell apparatus of claim 1 , wherein the light absorbing layer has a Cu(In,Ga)Se2 (CIGS) crystal structure, a Cu(In)Se2 crystal structure, or a Cu(Ga)Se2 crystal structure.

16. The solar cell apparatus of claim 1 , wherein the light absorbing layer has an energy bandgap in a range of about 1 eV to about 1.8 eV.

17. The solar cell apparatus of claim 1 , wherein the front electrode layer is transparent.

Assignees

• Lg Innotek Co Ltd

Inventors

• Bae Do Won

Classifications

• H01L31/0201 Primary

  Electricity · mapped topic

• H02S40/34

  comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes · CPC title

• H01L31/046

  Electricity · mapped topic

• Y02E10/50

  Photovoltaic [PV] energy · CPC title

• H10F19/31

  having multiple laterally adjacent thin-film photovoltaic cells deposited on the same substrate · CPC title