Display backlight with adhesive attachment layers

Patent metadata

Field	Value
Publication number	US-9835793-B2
Application number	US-201514716448-A
Country	US
Kind code	B2
Filing date	May 19, 2015
Priority date	Sep 12, 2014
Publication date	Dec 5, 2017
Grant date	Dec 5, 2017

Abstract

A display may have a backlight. The display backlight may have a light guide plate. An array of light-emitting diodes may emit light into the edge of the light guide plate. The array of light-emitting diodes may be mounted to a flexible printed circuit. A layer of adhesive tape may attach the light guide plate to the flexible printed circuit. The tape layer may have upper and lower adhesive layers on a carrier film. The carrier film may be formed from a metal-coated polymer layer, a high-low dielectric stack, a metal foil, or other reflective or non-reflective structures. A stiffener may be provided to facilitate handling of the adhesive tape.

First claim

What is claimed is:

1. A display backlight, comprising:
a light guide plate;
a light source having an array of light-emitting diodes mounted on a flexible printed circuit, wherein the light-emitting diodes emit light into the light guide plate; and
a tape layer that attaches the light guide plate to the flexible printed circuit, wherein the tape layer has a carrier layer, an upper adhesive layer that attaches the carrier layer to the light guide plate, and a lower adhesive layer that attaches the carrier layer to the flexible printed circuit, wherein the upper adhesive layer is thinner than the lower adhesive layer.

2. The display backlight defined in claim 1 wherein the carrier layer comprises a reflective carrier layer.

3. The display backlight defined in claim 2 wherein the reflective carrier layer has a polymer layer.

4. The display backlight defined in claim 3 wherein the reflective carrier layer further comprises a metal coating on the polymer layer.

5. The display backlight defined in claim 3 wherein the polymer layer has opposing first and second surfaces and wherein the reflective carrier layer further comprises a first metal coating on the first surface and a second metal coating on the second surface.

6. The display backlight defined in claim 2 wherein the reflective carrier layer comprises a plurality of dielectric layers with alternating different first and second indices of refraction.

7. The display backlight defined in claim 2 wherein the reflective carrier layer comprises a metal layer.

8. The display backlight defined in claim 2 wherein the reflective carrier layer is a layer of metal foil.

9. A display backlight, comprising:
a light guide plate;
a light source having an array of light-emitting diodes mounted on a flexible printed circuit, wherein the light-emitting diodes emit light into the light guide plate;
a first adhesive layer on the light guide plate;
a second adhesive layer; and
a reflective carrier layer between the first and second adhesive layers.

10. The display backlight defined in claim 9 further comprising a third adhesive layer attached to the flexible printed circuit.

11. The display backlight defined in claim 10 wherein the third adhesive layer is thicker than the first adhesive layer.

12. The display backlight defined in claim 11 further comprising a polymer stiffener layer attached between the second and third layers of adhesive.

13. The display backlight defined in claim 12 wherein the reflective carrier layer comprises:
a polymer layer; and
a metal coating on the polymer layer, wherein the first adhesive layer is attached to the metal coating.

14. The display backlight defined in claim 12 wherein the reflective carrier layer comprises a plurality of dielectric layers with alternating different first and second indices of refraction.

15. The display backlight defined in claim 12 wherein the reflective carrier layer comprises a metal layer.

16. The display backlight defined in claim 12 wherein the reflective carrier layer is a layer of metal foil.

17. The display backlight defined in claim 9 wherein the reflective carrier layer comprises:
a polymer layer with opposing first and second surfaces;
a first metal coating on the first surface; and
a second metal coating on the second surface.

18. A display backlight, comprising:
a light guide layer;
a light source having an array of light-emitting diodes mounted on a flexible printed circuit, wherein the light-emitting diodes emit light into the light guide layer; and
a first adhesive layer on the light guide layer;
a second adhesive layer that is thicker than the first adhesive layer; and
a carrier layer between the first and second adhesive layers.

19. The display backlight defined in claim 18 further comprising:
a third layer of adhesive that is attached to the flexible printed circuit; and
a stiffener layer between the second layer of adhesive and the third layer of adhesive.

20. The display backlight defined in claim 18 wherein the second adhesive layer is attached to the flexible printed circuit and wherein the carrier layer comprises:
a polymer film; and
a metal coating on the polymer film.

21. The display backlight defined in claim 18 wherein the second adhesive layer is attached to the flexible printed circuit and wherein the carrier layer comprises:
a polymer film having opposing first and second surfaces;
a first metal coating on the first surface of the polymer film; and
a second metal coating on the second surface of the polymer film.

22. The display backlight defined in claim 18 wherein the second adhesive layer is attached to the flexible printed circuit and wherein the carrier layer comprises dielectric layers with alternating different first and second indices of refraction.

23. The display backlight defined in claim 18 wherein the second adhesive layer is attached to the flexible printed circuit and wherein the carrier layer is a layer of metal foil.

24. The display backlight defined in claim 18 wherein the first and second layers of adhesive are formed from different adhesive materials and wherein the first layer of adhesive is more transmissive than the second layer of adhesive.

Assignees

• Apple Inc

Inventors

• Zhu Xinyu
• Qi Jun
• Chiu Po-Wen
• Yin Victor H

Classifications

• G02B6/0068

  Arrangements of plural sources, e.g. multi-colour light sources · CPC title

• G02B6/0073

  Light emitting diode [LED] · CPC title

• G02B6/0091 Primary

  of the light source relative to the light guide (G02B6/0021 takes precedence) · CPC title

• G02B6/0083

  Details of electrical connections of light sources to drivers, circuit boards, or the like · CPC title