Station and method for transferring a metal melt from a melting furnace to a transport crucible, and arrangement having such a station

Patent metadata

Field	Value
Publication number	US-9835376-B2
Application number	US-201515315771-A
Country	US
Kind code	B2
Filing date	Jun 3, 2015
Priority date	Jun 5, 2014
Publication date	Dec 5, 2017
Grant date	Dec 5, 2017

Abstract

The invention relates to a station for transferring a metal melt from a melting furnace into a transport crucible. The station includes a docking chamber, which has a docking opening and is designed to be docked to a filling opening of the transport crucible a suctioning device, which is designed to suction a gas from the docking chamber or from the transport crucible docked to the docking chamber, and a suction pipe, which has a suction channel extending between an inlet opening and an outlet opening. The inlet opening is arranged outside the docking chamber and the outlet opening is arranged in such a way that a metal melt flowing through the suction channel and exiting from the outlet opening passes through the docking opening.

First claim

The invention claimed is:

1. A station for transferring a metal melt from a melting furnace to a transport crucible, the station comprising:
a docking chamber having an interior volume and a docking opening, wherein the docking opening is configured to be sealably connected to a filling opening of a transport crucible,
a suction device that is configured to suction a gas from the docking chamber or from a transport crucible docked to the docking chamber, and
a suction pipe that has a suction channel extending between an inlet opening and an outlet opening, wherein the inlet opening is arranged outside the docking chamber and the outlet opening is arranged such that a metal melt flowing through the suction channel and exiting from the outlet opening passes through the docking opening.

2. The station according to claim 1 , wherein the docking chamber has an attachment pipe, which is configured for mounting the suction pipe to the docking chamber by a flange connection.

3. The station according to claim 2 , wherein the suction pipe has an exchangeable section, which can be inserted through the attachment pipe into the docking chamber.

4. The station according to claim 1 , wherein the suction device has a suck-in channel with a suck-in opening for suctioning a gas, wherein the suck-in opening is arranged in the docking chamber and above the docking opening.

5. The station according to claim 1 , wherein the outlet opening is arranged above the docking opening.

6. The station according to claim 1 , wherein the station has a sensor configured to detect whether a filling opening of a transport crucible is arranged underneath the docking chamber or whether the filling opening of the transport crucible is free for the docking of the docking chamber.

7. The station according to claim 1 , wherein the docking chamber is resiliently supported.

8. The station according to claim 1 , wherein the suction device configured for suctioning a gas from the docking chamber includes a Venturi nozzle.

9. An assembly comprising:
a melting furnace that has a extraction opening for removing a metal melt, and
the station according to claim 1 ,
wherein the station is configured such that the inlet opening of the suction pipe can be immersed through the extraction opening of the melting furnace into a metal melt in the melting furnace.

10. The assembly according to claim 9 , further comprising a transfer carriage configured for driving the transport crucible between a placing position and a filling position relative to the station, wherein the filling position is arranged such that the docking chamber can be docked to a filling opening of the transport crucible.

11. The assembly according to claim 9 , further comprising a weighing device that is arranged and configured to weigh the transport crucible during the transfer of a metal melt from the melting furnace to the transport crucible.

12. The assembly according to claim 10 , wherein the station comprises a lifting device, which is configured for substantially vertical movement of the docking chamber or of the suction pipe, and wherein the assembly is configured such that the transport crucible can be positioned in a predetermined position on the transfer carriage and can be driven by a linear movement of the transfer carriage to the filling position, in such a way that the filling opening of the transport crucible can be positioned at a predetermined position underneath the docking chamber and the docking chamber can by a vertical movement be docked to the filling opening of the transport crucible.

13. A method for transferring a metal melt from a melting furnace to a transport crucible using the assembly according to claim 9 , the method comprising the following steps:
providing the transport crucible in the filling position;
docking the docking chamber with the docking opening at the filling opening of the transport crucible;
positioning the inlet opening of the suction pipe in the metal melt in the melting furnace;
activating the suction device so that a reduced pressure relative to the ambient pressure is generated in the docking chamber or in the transport crucible, so that the metal melt is suctioned through the inlet opening of the suction pipe and passes through the suction channel into the transport crucible.

14. The method according to claim 13 , wherein a reduced pressure with a pressure difference between 0.3 and 0.8 bar relative to the ambient pressure is generated in the docking chamber or in the transport crucible.

15. The station according to claim 4 , wherein the suck-in opening is arranged at least 10 cm above the docking opening.

16. The station according to claim 5 , wherein the outlet opening is arranged at least 10 cm above the docking opening.

17. The method according to claim 13 , wherein a reduced pressure with a pressure difference between 0.6 and 0.7 bar relative to the ambient pressure is generated in the docking chamber or in the transport crucible.

Assignees

• Hydro Aluminium Rolled Prod

Inventors

• Walkenhorst Oliver
• Hommel Oliver

Classifications

• F27B3/045

  Multiple chambers, e.g. one of which is used for charging · CPC title

• B22D37/00

  Controlling or regulating the pouring of molten metal from a casting melt-holding vessel ({B22D11/18,} B22D39/00, B22D41/00 take precedence) · CPC title

• F27D3/14 Primary

  Charging or discharging liquid or molten material · CPC title

• F27D2003/0054

  Means to move molten metal, e.g. electromagnetic pump · CPC title

• B22D35/04

  into moulds, e.g. base plates, runners · CPC title