Fuel reforming system

Patent metadata

Field	Value
Publication number	US-9835117-B2
Application number	US-201415035390-A
Country	US
Kind code	B2
Filing date	Nov 19, 2014
Priority date	Nov 20, 2013
Publication date	Dec 5, 2017
Grant date	Dec 5, 2017

Abstract

Provided is a fuel reforming system that can convert gasoline into alcohol in a vehicle. Provided is a fuel reforming system ( 1 ) equipped with a reformer ( 15 ) having a reforming catalyst ( 152 ) that uses air to reform gasoline to produce alcohol, a mixer ( 14 ) which mixes gasoline and air and supplies the mixture to the reformer ( 15 ), and a condenser ( 16 ) which separates the gas produced in the reformer ( 15 ) into a gas phase and a condensed phase of which reformed fuel is the primary constituent; wherein the fuel reforming system ( 1 ) is characterized in that the reforming catalyst ( 152 ) is configured including a main catalyst for extracting hydrogen atoms from the hydrocarbons in the gasoline to produce alkyl radicals, and a catalytic promoter for reducing alkyl hydroperoxides produced from the alkyl radicals to produce alcohol.

First claim

The invention claimed is:

1. A fuel reforming system comprising:
a reformer that includes a reforming catalyst which reforms hydrocarbons in fuel consisting of gasoline or gasoline that contains alcohol using air to produce alcohols;
a mixer that is provided upstream of the reformer, and mixes the fuel and air and supplies to the reformer; and
a condenser that is provided downstream of the reformer, and separates product gas generated by the reformer into a condensed phase with reformed fuel as a main constituent and a gas phase,
wherein the reforming catalyst is configured to include a primary catalyst which abstracts hydrogen atoms from hydrocarbons in the fuel to produce alkyl radicals, and an auxiliary catalyst which reduces alkyl hydroperoxides generated from the alkyl radicals and oxygen to produce alcohols,
wherein the reformed fuel has a higher octane rating than the fuel, and
wherein the reformer comprises a cooling part configured to cool the reformer with coolant supplied from the internal combustion engine to the reformer.

2. The fuel reforming system according to claim 1 , wherein the primary catalyst is an N-hydroxyimide group-containing compound.

3. The fuel reforming system according to claim 1 , wherein the auxiliary catalyst is a transition metal compound.

4. The fuel reforming system according to claim 1 , wherein the auxiliary catalyst is a compound selected from the group consisting of cobalt compounds, manganese compounds and copper compounds.

5. The fuel reforming system according to claim 1 , further comprising:
a fuel tank that stores fuel prior to reforming;
a fuel supply means for supplying the fuel prior to reforming that is stored in the fuel tank into a cylinder or an intake port of an internal combustion engine;
a gas-phase supply means for supplying the gas phase separated by the condenser into the intake port;
a reformed fuel tank that stores reformed fuel in the condensed phase separated by the condenser; and
a reformed fuel supply means for supplying the reformed fuel stored in the reformed fuel tank into the cylinder or the intake port.

6. The fuel reforming system according to claim 1 ,
wherein the mixer includes a heater, and
wherein the mixer produces a mixture of the fuel and air by mixing the fuel and air while heating to a predetermined temperature.

7. The fuel reforming system according to claim 5 , further comprising:
a reforming pump and fuel valve on an upstream side of the mixer that introduce the fuel into the mixer;
an air pump and air valve on an upstream side of the mixer that introduce the air into the mixer; and
a control unit that opens the fuel valve and the air valve when a coolant temperature of the internal combustion engine is at least a predetermined temperature.

8. The fuel reforming system according to claim 7 , further comprising:
a fuel flow meter on an upstream side of the fuel valve; and
an air flow meter on an upstream side of the air valve,

wherein the control unit performs feedback control for apertures of the fuel valve and the air valve such that the fuel and air introduced into the mixer form an appropriate ratio of fuel flow rate/air flow rate, based on a the fuel flow rate monitored by the fuel flow meter and the air flow rate monitored by the air flow meter.

9. The fuel reforming system according to claim 7 , wherein the control unit, in a case of determining that reforming of the fuel is unnecessary according to an operating state of the internal combustion engine, stops supply of air into the mixer by stopping the air pump and closing the air valve, and after inside of the reformer is filled with fuel, stops supply of gasoline into the mixer by stopping the reforming pump and closing the fuel valve.

Assignees

• Honda Motor Co Ltd

Inventors

• Hashimoto Kohtaro

Classifications

• C10L2290/24

  Mixing, stirring of fuel components · CPC title

• B01J2208/00548

  Flow · CPC title

• B01J2531/72

  Manganese · CPC title

• C10L2200/0423

  Gasoline · CPC title

• C10L2270/023

  for gasoline engines · CPC title