Linear surface covering system

Patent metadata

Field	Value
Publication number	US-9834928-B2
Application number	US-201414513536-A
Country	US
Kind code	B2
Filing date	Oct 14, 2014
Priority date	Feb 27, 2009
Publication date	Dec 5, 2017
Grant date	Dec 5, 2017

Abstract

The invention relates to a surface covering system, and, more specifically, to an improved linear surface covering system. The improvement includes each plank of the system having multi-directionally cut grooves. The improvement further includes clip projections which conform substantially to a notch formed by the multi-directional grooves. The system also includes an improved splice plate for stabilizing two adjacent planks positioned in end-to-end relation.

First claim

The invention claimed is:

1. A method of installing a linear surface covering system comprising:
a) positioning a plank adjacent to a resilient clip mounted to a carrier, the resilient clip comprising a main body portion having a center plane and first and second protrusions located on opposite sides of the main body portion, the plank comprising a back surface and first and second multi-directional grooves extending from the back surface into the interior of the plank;
b) applying pressure to the plank thereby causing the plank to translate toward the carrier in a direction substantially orthogonal to the back surface of the plank and causing the first protrusion to move into the first multidirectional groove and the second protrusion to move into the second multi-directional groove, wherein during said movement of the first and second protrusions into the first and second multi-directional grooves, each of the first and second protrusions: (1) spread outwardly from the central plane of the resilient clip to allow a back portion of the plank to pass between the first and second protrusions during a first stage of said movement; and (2) snap-back toward one another to engage the back portion of the plank upon a second stage of said movement, the second stage of said movement being subsequent to the first stage of said movement; and
c) discontinuing said application of said pressure from the plank, the plank being mounted to the carrier by the resilient clip.

2. The method of installing a linear surface covering system of claim 1 , further comprising d) coupling the plank to an adjacent plank by a splice plate, the splice plate spanning a butt joint of the plank and the adjacent plank positioned end-to-end.

3. The method of installing a linear surface covering system of claim 1 , wherein the first multidirectional groove and the second multi-directional groove are each inboard grooves.

4. The method of installing a linear surface covering system of claim 1 , wherein during step b) the first protrusion contacts at least a portion of a first side-wall of the first multidirectional groove causing the first protrusion to spread outwardly from the central plane of the resilient clip.

5. The method of installing a linear surface covering system of claim 1 , wherein during step b) the second protrusion contacts at least a portion of a second side-wall of the second multidirectional groove causing the second protrusion to spread outwardly from the central plane of the resilient clip.

6. A method of installing a linear surface covering system comprising:
a) positioning a plank adjacent to a resilient clip comprising a main body portion and first and second protrusions located on opposite sides of the main body portion, the plank comprising a back surface, a first multi-directional inboard groove having a first floor, and a second multi-directional inboard groove having a second floor, the first and second multi-directional grooves extending from the back surface into the interior of the plank, the back surface having a central portion positioned between first and second edge portions, wherein a first side surface of the first multi-directional inboard groove extends upward from the first floor to the first edge portion and a first side surface of the second multidirectional inboard groove extends upward from the first floor to the second edge portion;
b) applying pressure to the plank thereby causing the first protrusion to move into the first multidirectional inboard groove and the second protrusion to move into the second multi-directional inboard groove, wherein during said movement of the first and second protrusions into the first and second multi-directional inboard grooves, the first and second protrusions: (1) spread outwardly from one another to allow a back portion of the plank to pass between the first and second protrusions during a first stage of said movement; and (2) snap-back toward one another to engage the back portion of the plank upon a second stage of said movement, the second stage of said movement being subsequent to the first stage of said movement; and
c) discontinuing said application of said pressure from the plank, the plank being mounted to the resilient clip.

7. The method of installing a linear surface covering system of claim 6 , further comprising d) coupling the plank to an adjacent plank by a splice plate, the splice plate spanning a butt joint of the plank and the adjacent plank positioned end-to-end.

8. The method of installing a linear surface covering system of claim 6 , wherein during step b) the first protrusion contacts at least a portion of a first side-wall of the first multidirectional groove and the second protrusion contacts at least a portion of a second side-wall of the second multidirectional groove causing the first and second protrusions to spread outwardly from each other.

9. The method of installing a linear surface covering system of claim 6 , wherein the first and second edge portions of the back surface are substantially co-planar.

10. The method of installing a linear surface covering system of claim 6 , wherein a second side surface of the first multi-directional inboard groove extends upward from the first floor to the central portion.

11. The method of installing a linear surface covering system of claim 10 , wherein the first side surface of the first multi-directional inboard groove opposes the second side surface of the first multi-directional inboard groove.

12. The method of installing a linear surface covering system of claim 6 , wherein a second side surface of the second multi-directional inboard groove extends upward from the second floor to the central portion.

13. The method of installing a linear surface covering system of claim 12 , wherein the first side surface of the second multi-directional inboard groove opposes the second side surface of the second multi-directional inboard groove.

14. A method of installing a ceiling system comprising:
a) positioning a plank adjacent to a resilient clip mounted to a carrier, the resilient clip comprising a main body portion and first and second protrusions located on opposite sides of the main body portion, the first protrusion having a first cross-section and the second protrusion having a second cross-section, whereby the first cross-section is a mirrored image of the second cross-section, the plank comprising a back surface and first and second multi-directional grooves extending from the back surface into the interior of the plank;
b) applying upward pressure to the plank thereby causing the first protrusion to move into the first multidirectional groove and the second protrusion to move into the second multi-directional groove, wherein during said movement of the first and second protrusions into the first and second multi-directional grooves, each of the first and second protrusions: (1) spread outwardly from one another to allow a back portion of the plank to pass between the first and second protrusions during a first stage of said movement; and (2) snap-back toward one another to engage the back portion of the plank upon a second stage of said movement, the second stage of said movement being subsequent to the first stage of said movement; and
c) discontinuing said application of said pressure from the plank, the plank being mounted to the carrier by the resilient clip.

15. The method of installing a ceiling system of claim 14 further comprising suspending the carriers from a ceiling prior to step a).

16. The method of installing a ceiling system of claim 14 , wherein the plank comprises a fron

Assignees

• Armstrong World Ind Inc
• Awi Licensing Llc

Inventors

• Baxter Nathan J
• Krantz-Lilienthal Eric

Classifications

• E04B9/26 Primary

  by means of snap action of elastically deformable elements {held against the underside of the supporting construction} · CPC title

• E04B9/0464

  having irregularities on the faces, e.g. holes, grooves · CPC title

• E04B9/363

  the principal plane of the slats being horizontal · CPC title