Jet-black multilayer coating film and forming method thereof

Patent metadata

Field	Value
Publication number	US-9834702-B2
Application number	US-201314384462-A
Country	US
Kind code	B2
Filing date	Mar 14, 2013
Priority date	Mar 16, 2012
Publication date	Dec 5, 2017
Grant date	Dec 5, 2017

Abstract

The present disclosure provides a jet-black multilayer coating film having excellent properties in high appearance, water resistance, and humidity resistance and comprising a base coating film and a clear coating film formed by a coating composition containing a plant-derived aliphatic polyester mainly and a method for forming the same.
A jet-black multilayer coating film comprising a base coating film layer formed by a base coating composition which contains a polyester polyol (A-1) containing a polyol having three or more functions and lactic acid as a consisting component of 80 mol % or more and having a hydroxyl value of 140 to 240 mgKOH/g wherein 70 mol % or more of the hydroxyl groups are secondary hydroxyl groups, an acrylic resin (A-2) with a hydroxyl value of 30 to 80 mgKOH/g and a glass transition point of 40 to 80° C., and a polyisocyanate (A-3), and
a clear coating film layer formed on said base coating film layer by a clear coating composition which contains a polyester polyol (B-1) obtained by polymerization of a raw composition of a polyol having three or more functions, sebacic acid, and a diol and having a hydroxyl value of 140 to 240 mgKOH/g, an acrylic resin (B-2) with a hydroxyl value of 120 to 220 mgKOH/g, and a polyisocyanate (B-3).

First claim

The invention claimed is:

1. A jet-black multilayer coating film, comprising:
a base coating film layer formed by a base coating composition which contains:
a polyester polyol (A-1) obtained by polymerization of a raw composition of a polyol having three or more functional groups and a lactic acid, wherein a total of the polyol having three or more functional groups and the lactic acid is 80 mol % or more of the polyester polyol (A-1); the polyester polyol (A-1) has a hydroxyl value of 140 to 240 mgKOH/g; 70 mol % or more of the hydroxyl groups of the polyester polyol (A-1) are secondary hydroxyl groups; and a ratio of the polyol having three or more functional groups and the lactic acid in the polyester polyol (A-1) is 1/8 to 1/15 on a molar ratio,
an acrylic resin (A-2) having a hydroxyl value of 30 to 80 mgKOH/g and a glass transition point of 40 to 80° C., and
a polyisocyanate (A-3), and

a clear coating film layer formed on said base coating film layer by a clear coating composition which contains:
a polyester polyol (B-1) obtained by polymerization of a raw composition of a polyol having three or more functional groups, a sebacic acid, and a diol, wherein the polyester polyol (B-1) has a hydroxyl value of 140 to 240 mgKOH/g; and the sebacic acid is 20 to 70 weight % of the polyester polyol (B-1),
an acrylic resin (B-2) having a hydroxyl value of 120 to 220 mgKOH/g, and
a polyisocyanate (B-3).

2. The jet-black multilayer coating film according to claim 1 , wherein the base coating composition contains a carbon black and/or a black dye.

3. A method for forming a jet-black multilayer coating film, comprising:
a step (1) of forming a base coating film layer by a base coating composition which contains
a polyester polyol (A-1) obtained by polymerization of a raw composition of a polyol having three or more functional groups and a lactic acid, wherein a total of the polyol having three or more functional groups and the lactic acid is 80 mol % or more of the polyester polyol (A-1); the polyester polyol (A-1) has a hydroxyl value of 140 to 240 mgKOH/g; 70 mol % or more of the hydroxyl groups of the polyester polyol (A-1) are secondary hydroxyl groups; and a ratio of the polyol having three or more functional groups and the lactic acid in the polyester polyol (A-1) is 1/8 to 1/15 on a molar ratio,
an acrylic resin (A-2) having a hydroxyl value of 30 to 80 mgKOH/g and a glass transition point of 40 to 80° C., and
a polyisocyanate (A-3),

a step (2) of forming a clear coating film layer on said base coating film layer, by a dry-on-wet or a wet-on-wet method, by a clear coating composition which contains:
a polyester polyol (B-1) obtained by polymerization of a raw composition of a polyol having three or more functional groups, a sebacic acid, and a diol, wherein the polyester polyol (B-1) has a hydroxyl value of 140 to 240 mgKOH/g; and the sebacic acid is 20 to 70 weight % of the polyester polyol (B-1),
an acrylic resin (B-2) having a hydroxyl value of 120 to 220 mgKOH/g, and
a polyisocyanate (B-3), and

a step (3) of curing said base coating film layer and said clear coating film layer.

4. The method for forming a jet-black multilayer coating film according to claim 1 , wherein the base coating composition contains a carbon black and/or a black dye.

Assignees

• Toyota Motor Co Ltd

Inventors

• Morita Koji
• Miwa Yasunori
• Yamashita Hirofumi
• Yabuuchi Naoya
• Ishii Masahiko
• Hase Masako

Classifications

• C08K5/29

  Compounds containing {one or more} carbon-to-nitrogen double bonds · CPC title

• B32B27/36

  comprising polyesters · CPC title

• C08G18/6254

  Polymers of alpha-beta ethylenically unsaturated carboxylic acids and of esters of these acids containing hydroxy groups · CPC title

• C08K3/013

  Fillers, pigments or reinforcing additives · CPC title

• B05D2508/00

  Polyesters · CPC title