Dispersion liquid of titanium oxide-tungsten oxide composite photocatalytic fine particles, production method for same, and member having photocatalytic thin film on surface thereof

Patent metadata

Field	Value
Publication number	US-9833776-B2
Application number	US-201415029902-A
Country	US
Kind code	B2
Filing date	Sep 29, 2014
Priority date	Oct 16, 2013
Publication date	Dec 5, 2017
Grant date	Dec 5, 2017

Abstract

The present invention relates to a dispersion liquid of titanium oxide-tungsten oxide composite photocatalytic fine particles that is characterized by having two types of photocatalytic fine particles dispersed in an aqueous dispersion medium, the fine particles including i) fine particles of titanium oxide that contain a peroxotitanium component and a copper component and ii) fine particles of tungsten oxide. The present invention can provide a dispersion liquid and the like that can be used to conveniently manufacture a photocatalytic thin film that demonstrates photocatalytic activity even within visible light (400-800 nm) only, exhibits high antibacterial performance, is highly durable, and wherein the state of copper coordination is stable against exposure to heat and ultraviolet rays and is not easily modified. The dispersion liquid is a dispersion liquid of titanium oxide-tungsten oxide composite photocatalytic fine particles that contains copper-containing titanium oxide fine particles.

First claim

The invention claimed is:

1. A titanium oxide-tungsten oxide composite photocatalytic fine particle dispersion comprising two kinds of photocatalytic fine particles dispersed in an aqueous dispersion medium, wherein
said two kinds of photocatalytic fine particles comprise (i) titanium oxide fine particles containing a peroxotitanium component and a copper component, and (ii) tungsten oxide fine particles, and
the copper component has entered into solid solution within the titanium oxide fine particles (i).

2. The titanium oxide-tungsten oxide composite photocatalytic fine particle dispersion of claim 1 , wherein the dispersed size of the titanium oxide fine particles (i) and the dispersed size of the tungsten oxide fine particles (ii), each expressed as a volume-based 50% cumulative distribution size (D 50 ) measured by dynamic laser light scattering, are respectively 5 to 30 nm and 5 to 1,000 nm.

3. The titanium oxide-tungsten oxide composite photocatalytic fine particle dispersion of claim 1 , wherein the content of the copper component within the titanium oxide fine particles (i), expressed as a molar ratio with titanium oxide (Ti/Cu), is from 1 to 1,000.

4. The titanium oxide-tungsten oxide composite photocatalytic fine particle dispersion of claim 1 wherein, even after deterioration treatment of the titanium oxide fine particles (i) by 200 hours of irradiation with ultraviolet light having a peak wavelength of 365 nm at 3 mW/cm 2 or by 2 hours of heating at 500° C.,
in measurement of the Cu—K edge XAFS (x-ray absorption fine structure) spectrum near an energy level of 9,000 eV, both of the following conditions are satisfied relative to before such deterioration treatment:
1) the absorption spectrum maximum peak observable within the range of 8,970 to 9,000 eV in an XANES (x-ray absorption near-edge structure) spectrum changes no more than 0.1 in relative absorption amount and changes no more than 5% in absorption energy value; and
2) in the radial structure function obtained by high-speed Fourier transformation of the k 3 χ (k) Cu—K edge EXAFS (extended x-ray absorption fine structure) spectrum of the same measurement results, the position of the maximum peak within the range of 2 to 3 Å judged to be the first to second coordination sphere of copper changes no more than 5%.

5. The titanium oxide-tungsten oxide composite photocatalytic fine particle dispersion of claim 1 which further comprises a binder.

6. The titanium oxide-tungsten oxide composite photocatalytic fine particle dispersion of claim 5 , wherein the binder is a silicon compound-based binder.

7. A member having on a surface thereof a photocatalytic thin-film formed using the titanium oxide-tungsten oxide composite photocatalytic fine particle dispersion of claim 1 .

8. A method of producing a titanium oxide-tungsten oxide composite photocatalytic fine particle dispersion according to claim 1 , comprising the steps of:
(1) producing a copper compound-containing precursor aqueous solution from a starting titanium compound, a copper compound, a basic substance, a hydrogen peroxide and an aqueous dispersion medium;
(2) producing a copper-containing titanium oxide fine particle dispersion by heating the copper compound-containing precursor aqueous solution produced in Step (1) for 1 to 300 minutes at from 80 to 250° C. and under pressure of from 0.12 to 4.5 MPa; and
(3) mixing the copper-containing titanium oxide fine particle dispersion produced in Step (2) together with a tungsten oxide fine particle dispersion.

9. The method of producing a titanium oxide-tungsten oxide composite photocatalytic fine particle dispersion according to claim 8 , wherein the tungsten oxide fine particle dispersion used in Step (3) is produced by using a bead mill to finely grind and disperse a tungsten oxide powder in an aqueous dispersion medium.

10. The method of producing a titanium oxide-tungsten oxide composite photocatalytic fine particle dispersion according to claim 8 , wherein the copper-containing titanium oxide fine particle dispersion obtained in Step (2) has a peroxotitanium component content of from 0.05 to 2 wt % of the titanium oxide fine particles.

11. The method of producing a titanium oxide-tungsten oxide composite photocatalytic fine particle dispersion according to claim 9 , wherein the beads used in the bead mill are spherical zirconia beads having a diameter of from 5 to 100 μm.

Assignees

• Shinetsu Chemical Co

Inventors

• Furudate Manabu
• Inoue Tomohiro
• Eguchi Yoshitsugu
• Kobayashi Takashi

Classifications

• C08K2201/005

  Additives being defined by their particle size in general · CPC title

• C08K2003/2258

  of tungsten · CPC title

• C08K2003/2241

  Titanium dioxide · CPC title

• B01J2235/00

  Indexing scheme associated with group B01J35/00, related to the analysis techniques used to determine the catalysts form or properties · CPC title

• C08K9/02

  Ingredients treated with inorganic substances · CPC title