Power supply device and vehicle including power supply device

Patent metadata

Field	Value
Publication number	US-9831535-B2
Application number	US-201214007223-A
Country	US
Kind code	B2
Filing date	Mar 28, 2012
Priority date	Mar 29, 2011
Publication date	Nov 28, 2017
Grant date	Nov 28, 2017

Abstract

A power supply device in which bars BB extend in one direction and connect the terminals of the battery cells adjacent to each other. The lines ( 20 ) are electrically connectable to the bars BB. The tabs TB electrically connect the bars BB to the lines ( 20 ). The bar BB is formed of a clad plate formed of a first metal ( 3 A) and a second metal ( 3 B). The bar BB includes first and second holders ( 3 a and 3 b ), and a tab holder. The first and second holders ( 3 a and 3 b ) are arranged in the first and second metals, respectively, and hold the terminals at holding positions. The tab holder is arranged in the first metal ( 3 A), and holds the tab TB at a holding position. The impedance between the first holder ( 3 a ) and the tab holder is substantially equal to the impedance between the tab holder and the second holder ( 3 b ).

First claim

The invention claimed is:

1. A power supply device comprising:
a battery assembly that includes a plurality of battery cells including electrode terminals, the plurality of battery cells being arranged side by side;
bus bars that extend in one direction and connect the electrode terminals of the battery cells adjacent to each other;
voltage detection lines that are electrically connectable to the bus bars; and
a plurality of voltage detection tabs that electrically connect the bus bars to the voltage detection lines,
wherein each bus bar is formed of a clad plate that is formed of a first metal portion and a second metal portion having a material that is different from the first metal portion,
wherein each bus bar includes
a first terminal holding portion that is arranged in the first metal portion, and has a holding position for holding the electrode terminal,
a second terminal holding portion that is arranged in the second metal portion, and has a holding position for holding the electrode terminal, and
a tab holding portion that is arranged in the first metal portion, and has a holding position for holding the voltage detection tab, and
wherein the electrical conductivity of the first metal portion is higher than the second metal portion,
the distance between the first terminal holding portion and the tab holding portion is greater than the distance between the tab holding portion and the second terminal holding portion,
the bus bar is formed such that a width of the bus bar is partially reduced in a region between the first terminal holding portion and the tab holding portion,
the tab holding portion is arranged between the electrode terminals, and
the impedance between the first terminal holding portion and the tab holding portion is substantially equal to the impedance between the tab holding portion and the second terminal holding portion.

2. The power supply device according to claim 1 , wherein the first metal portion is thinner than the second metal portion.

3. The power supply device according to claim 1 , wherein the first metal portion has a narrower part that has a width smaller than other part of the first metal portion, and is arranged between the first terminal holding portion and the tab holding portion.

4. The power supply device according to claim 1 , wherein the second metal portion is wider than the first metal portion.

5. The power supply device according to claim 1 , wherein two or more first terminal holding portions are provided as the first terminal holding portion of the first metal portion, and two or more second terminal holding portions are provided as the second terminal holding portion of the second metal portion, and
the impedance between the first terminal holding portions in the first metal portion is substantially equal to the impedance between the second terminal holding portions in the second metal portion.

6. The power supply device according to claim 5 , wherein the impedance between the tab holding portion and one of the two or more first terminal holding portions that is located closest to the second metal portion is substantially equal to the impedance between the tab holding portion and one of the two or more second terminal holding portions that is located closest to the first metal portion.

7. The power supply device according to claim 1 , wherein the first metal portion of the bus bar is formed of the same material as the voltage detection tab.

8. The power supply device according to claim 7 , wherein the first and second metal portions of the bus bar are formed of copper and aluminum, respectively, and
the voltage detection tab is formed of copper.

9. A power supply device comprising:
a battery assembly that includes a plurality of battery cells including electrode terminals, the plurality of battery cells being arranged side by side;
bus bars that are formed of a single material and extend in one direction and connect the electrode terminals of the battery cells adjacent to each other;
voltage detection lines that are electrically connectable to the bus bars; and
a plurality of voltage detection tabs that electrically connect the bus bars to the voltage detection lines,
wherein each bus bar includes
a first terminal holding portion that has a holding position for holding the electrode terminal of one of the battery cells adjacent to each other,
a second terminal holding portion that has a holding position for holding the electrode terminal of another of the battery cells adjacent to each other, and
a tab holding portion that is arranged between the first and second holding positions, and has a holding position for holding the voltage detection tab, and
wherein the distance between the first terminal holding portion and the tab holding portion is greater than the distance between the tab holding portion and the second terminal holding portion,
the bus bar is formed such that a width of the bus bar is partially reduced in a region between the first terminal holding portion and the tab holding portion,
the tab holding portion is arranged between the electrode terminals, and
the impedance between the first terminal holding portion and the tab holding portion is substantially equal to the impedance between the tab holding portion and the second terminal holding portion.

10. The power supply device according to claim 1 , wherein the voltage detection tab is joined to the bus bar by laser welding.

11. The power supply device according to claim 1 , wherein the voltage detection tab is joined to a flexible base by reflowing.

12. The power supply device according to claim 1 , wherein the voltage detection lines are arranged on flexible bases each of which holds a plurality of detection lines that are electrically connected to the bus bars, and extends in one direction.

13. The power supply device according to claim 12 , wherein the bus bar extends substantially in parallel to the side-by-side arrangement direction of the battery cells,
the flexible base extends substantially in parallel to the bus bar, and
the voltage detection tab straddle the space between the bus bar and the flexible base.

14. The power supply device according to claim 1 , wherein the battery cell is a rectangular battery cell that has a rectangular exterior shape.

15. A vehicle comprising the power supply device according to claim 1 .

Assignees

• Nishihara Yoshitomo
• Ohkura Kazumi
• Watanabe Tsuyoshi
• Sanyo Electric Co

Inventors

• Nishihara Yoshitomo
• Ohkura Kazumi
• Watanabe Tsuyoshi

Classifications

• H01M10/482 Primary

  for several batteries or cells simultaneously or sequentially · CPC title

• H01M10/48 Primary

  Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte (constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569) · CPC title

• H01M50/522

  Inorganic material · CPC title

• H01M50/503

  characterised by the shape of the interconnectors · CPC title

• H01M50/569

  Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals (battery terminal connectors with integrated measuring arrangements G01R31/364) · CPC title