Negative-electrode active material and electric storage apparatus

Patent metadata

Field	Value
Publication number	US-9831494-B2
Application number	US-201314438278-A
Country	US
Kind code	B2
Filing date	Nov 15, 2013
Priority date	Nov 21, 2012
Publication date	Nov 28, 2017
Grant date	Nov 28, 2017

Abstract

A negative-electrode active material is provided, the negative-electrode active material including: a lamellar polysilane having a structure in which multiple six-membered rings constituted of a silicon atom are disposed one after another, and expressed by a compositional formula, (SiH) n , as a basic skeleton; and the negative-electrode active material containing copper in an amount of from 0.01 to 50% by mass. To contain copper results in upgrading electron conductivity. Consequently, an electric storage apparatus using the negative-electrode active material for one of the negative electrodes has upgraded rate characteristic, and also has augmented charged and discharged capacities.

First claim

The invention claimed is:

1. A method of forming a negative-electrode active material comprising a nanometer-size silicon material including a lamellar polysilane, wherein the lamellar polysilane has a structure in which multiple six-membered rings constituted of a silicon atom are disposed one after another, and is expressed by a compositional formula, (SiH) n , as a basic skeleton, wherein said nanometer-size silicon material is made by heat treating a copper-containing lamellar polysilane containing copper in an amount of from 0.01 to 50% by mass.

2. The method of forming a negative-electrode active material as set forth in claim 1 , wherein said nanometer-size silicon material is made by heat treating said copper-containing lamellar polysilane at a temperature beyond 300° C.

3. The method of forming a negative-electrode active material as set forth in claim 1 , wherein said nanometer-size silicon material is made by heat treating said copper-containing lamellar polysilane under a nonoxidizing atmosphere excepting a nitrogen gas.

4. The method of forming a negative-electrode active material as set forth in claim 1 , wherein said nanometer-size silicon material is made by laminating a plate-shaped silicon body in a quantity of multiple pieces one after another in a thickness direction.

5. The method of forming a negative-electrode active material as set forth in claim 4 , wherein said plate-shaped silicon body has a thickness of from 20 nm to 50 nm, and a long-axis-direction length of from 0.1 μm to 50 μm.

6. The method of forming a negative-electrode active material as set forth in claim 4 , wherein the plate-shaped silicon body has an aspect ratio (i.e., “long-axis-direction length”/“thickness”) of from 2 to 1,000.

7. The method of forming a negative-electrode active material as set forth in claim 4 , wherein said plate-shaped silicon body possesses a structure in which flat-shaped nanometer-size silicon particles are arranged lamellarly.

8. The method of forming a negative-electrode active material as set forth in claim 7 , wherein said flat-shaped nanometer-size silicon particles have a thickness of from 2 nm to 5 nm, and a long-axis-direction length of from 5 nm to 20 nm.

9. The method of forming a negative-electrode active material as set forth in claim 7 , wherein said flat-shaped nanometer-size silicon particles have a ratio of from 2.5 to 10 between the long axis and the short axis (i.e., “the long axis”/“the short axis”).

10. The method of forming a negative-electrode active material as set forth in claim 7 , wherein the negative-electrode active material further comprises a void and/or a silicon oxide between layers of said flat-shaped nanometer-size silicon particles arranged lamellarly.

11. The method of forming a negative-electrode active material as set forth in claim 10 , wherein a thickness of said void and/or silicon oxide is from 2 nm to 10 nm.

12. The method of forming a negative-electrode active material as set forth in claim 10 , wherein a ratio of the thickness of said void and/or silicon oxide with respect to the thickness of said flat-shaped nanometer-size silicon particles is from 0.1 to 1.

13. A method of forming a copper-containing lamellar polysilane intended for use in a secondary-battery negative-electrode active material;
the copper-containing lamellar polysilane including a lamellar polysilane, wherein the lamellar polysilane has a structure in which multiple six-membered rings constituted of a silicon atom are disposed one after another, and is expressed by a compositional formula, (SiH) n , as a basic skeleton; and
the copper-containing lamellar polysilane containing copper in an amount of from 0.01 to 50% by mass; wherein
the copper-containing lamellar polysilane is made by reacting calcium disilicide (CaSi 2 ), an acid pulling off calcium (Ca) from the calcium disilicide (CaSi 2 ), and a compound including copper one another.

14. A method of forming a copper-containing nanometer-size silicon including a copper-containing lamellar polysilane intended for use in a secondary-battery negative-electrode active material;
the copper-containing lamellar polysilane comprising:
a lamellar polysilane having a structure in which multiple six-membered rings constituted of a silicon atom are disposed one after another, and expressed by a compositional formula, (SiH) n , as a basic skeleton; and
copper grown on the lamellar polysilane to be contained in an amount of from 0.01 to 50% by mass, wherein

said copper-containing nanometer-size silicon is made by heat treating said copper-containing lamellar polysilane.

15. A method of forming a negative-electrode active material comprising copper-containing nanometer-size silicon, wherein said copper-containing nanometer-size silicon is made by heat treating the copper-containing lamellar polysilane formed as set forth in claim 13 .

16. An electric storage apparatus comprising a negative electrode including the negative-electrode active material formed as set forth in claim 1 .

17. The electric storage apparatus as set forth in claim 16 , wherein said negative electrode is composed of a current collector, and a negative-electrode active-material layer formed on the current collector, the negative-electrode active-material layer including polyvinylidene fluoride (or PVdF) as a binder.

18. A negative-electrode active material comprising said copper-containing nanometer-size silicon formed as set forth in claim 14 .

Assignees

• Toyota Jidoshokki Kk

Inventors

• Nakanishi Masataka
• Sugiyama Yusuke
• Mori Takashi
• Hirate Hiroshi
• Murase Masakazu

Classifications

• H01M4/38

  of elements or alloys · CPC title

• H01M4/13

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title

• H01M4/58

  of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates · CPC title

• H01M4/483

  for non-aqueous cells (H01M4/485 takes precedence) · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title