Optical connections system and methods for positioning an optical fiber within an alignment device

Patent metadata

Field	Value
Publication number	US-9829643-B2
Application number	US-201415025131-A
Country	US
Kind code	B2
Filing date	Sep 24, 2014
Priority date	Sep 26, 2013
Publication date	Nov 28, 2017
Grant date	Nov 28, 2017

Abstract

A method for positioning an optical fiber having an end portion within an alignment groove of an alignment device includes orienting the optical fiber in the alignment groove of the alignment device; causing the optical fiber to elastically flex; using an interference point to assist in forming a curved profile of the flexed fiber, and using inherent elasticity of the flexed optical fiber to assist in retaining the end portion of the optical fiber in contact with the alignment groove. A connection system includes a connector, alignment device, and adapter, with an interference point on at least one of the connector, alignment device, or adapter.

First claim

What is claimed is:

1. A method for positioning an optical fiber having an end portion within an alignment groove of an alignment device, the method comprising:
orienting the optical fiber in the alignment groove of the alignment device, the optical fiber being oriented within a fiber optic connector body, the connector body having an interface end through which the optical fiber extends and an internal cavity accommodating the optical fiber, the internal cavity including a buckling cavity and an exit cavity with a diameter smaller than the dimension of the buckling cavity, the exit cavity having first and second opposite ends;
causing the optical fiber to elastically flex;
using an interference point projecting into the connector body internal cavity to assist in forming a curved profile of the flexed fiber, the interference point being at least 1.5 mm from a mid-plane of the alignment device, wherein the exit cavity second end is at the interference point, and the exit cavity first end is at the interface end; and
using inherent elasticity of the flexed optical fiber to assist in retaining the end portion of the optical fiber in contact with the alignment groove.

2. The method of claim 1 wherein the step of using an interference point includes using an interference point at least 3 mm from the mid-plane of the alignment device.

3. The method of claim 1 wherein the step of using an interference point includes using an interference point no greater than 7 mm from the mid-plane of the alignment device.

4. The method of claim 1 wherein the step of using an interference point in the connector body includes using an interference point that is part of the funnel surface of a nose piece assembled in the connector body.

5. The method of claim 1 wherein the step of using an interference point includes using an interference point in the connector body at least 1 mm from the interface end.

6. The method of claim 1 wherein the step of orienting the optical fiber in the alignment groove includes orienting the optical fiber at an angle relative to the alignment groove.

7. The method of claim 6 wherein the step of orienting the optical fiber at an angle relative to the alignment groove includes orienting the optical fiber into the alignment groove from a height higher than an entry slot of the alignment groove.

8. The method of claim 1 further comprising, before the step of orienting the optical fiber in the alignment groove, causing the optical fiber to pre-buckle.

9. The method of claim 8 wherein the optical fiber is within a fiber optic connector body, and the step of causing the optical fiber to pre-buckle includes engaging the optical fiber against a pre-buckling protrusion within the connector body.

10. An optical connection system comprising:
a fiber optic connector including a connector body having an interface end and an internal cavity, the fiber optic connector also including an optical fiber that extends through the cavity of the connector body, the optical fiber having a ferrule-less end portion that is accessible at the interface end of the connector body; the internal cavity including a buckling cavity with a dimension between a floor and ceiling, and an exit cavity with a diameter smaller than the dimension of the buckling cavity;
a fiber optic adapter including an adapter port for receiving the interface end of the connector body, the fiber optic adapter including a fiber alignment groove for receiving the ferrule-less end portion of the optical fiber when the interface end of the connector body is inserted into the adapter port; and
the connector body having an interference point at least 1.5 mm from a mid-plane of the adapter and projecting into the connector body internal cavity such that when the end portion of the optical fiber contacts the alignment groove and elastically flexes, the interference point assists in forming a curved profile of the flexed fiber, and the inherent elasticity of the flexed optical fiber assists in retaining the end portion of the optical fiber in contact with the alignment groove; and
wherein the exit cavity is defined by first and second opposite ends, the first end being at the interface end, and the second end being at the interference point.

11. The connection system of claim 10 wherein the interference point is at least 3 mm from the mid-plane of the adapter.

12. The connection system of claim 10 wherein the interference point is no greater than 7 mm from the mid-plane of the adapter.

13. The connection system of claim 10 wherein the connector body includes a nose piece assembled therein, the nose piece having a funnel surface defining the interference point.

14. The connection system of claim 10 wherein the interference point is at least 1 mm from the interface end of the connector body.

15. The connection system of claim 10 wherein the interference point is no greater than 6 mm from the interface end of the connector body.

16. The connection system of claim 10 wherein the diameter of the exit cavity is at least 10 microns larger than the diameter of the fiber.

17. The connection system of claim 10 wherein the diameter of the exit cavity is no greater than 300 microns larger than the diameter of the fiber.

18. The connection system of claim 10 wherein the diameter of the exit cavity is about 70-80 microns larger than the diameter of the fiber.

19. The connection system of claim 10 further including a pre-buckling protrusion that engages the optical fiber within the buckling cavity causing the optical fiber to have a pre-buckled configuration prior to connecting another connector to the other connector.

20. The connection system of claim 10 wherein the buckling cavity has a bottom wall defining a cradle for holding the fiber, the cradle having a V-shaped groove.

21. The connection system of claim 10 wherein the fiber optic adapter includes an alignment device including a housing with opposite entry slots and defining the fiber alignment groove.

22. An optical connection system comprising:
a fiber optic connector including a connector body having an interface end, the fiber optic connector also including an optical fiber that extends through the connector body,
the optical fiber having a ferrule-less end portion that is accessible at the interface end of the connector body,
the connector body defining an interior fiber buckling region for allowing the optical fiber to buckle within the connector body when the fiber optic connector is connected to another fiber optic connector, and
wherein the fiber optic connector is constructed and arranged to cause the optical fiber to have a pre-buckled configuration having a fiber portion with a first buckling curvature prior to securing the connector to the other connector, wherein the fiber optic connector includes a pre-buckling protrusion that engages the optical fiber at an intermediate location along the first buckling curvature, wherein the fiber optic connector is constructed and arranged such that the fiber portion can further buckle from the first buckling curvature to a second buckling curvature having an increased amplitude as compared to the first buckling curvature to accommodate axial movement of the optical fiber when the fiber optic connector is connected to another fiber optic connector, and wherein the fiber portion displaces from the pre-buckling protrusion when the fiber portion buckles from the first buckling curvature to the second buckling curvature.

Assignees

• Tyco Electronics Corp
• Commscope Technologies Llc

Inventors

• Kadar-Kallen Michael Aaron
• Flaig Robert Charles
• Bretz Dwight A
• Paul Randall Bobby
• GURRERI Michael Lawerence

Classifications

• G02B6/3809 Primary

  without a ferrule embedding the fibre end, i.e. with bare fibre end · CPC title

• G02B6/3825

  with an intermediate part, e.g. adapter, receptacle, linking two plugs · CPC title