System and method for priming a pump

Patent metadata

Field	Value
Publication number	US-9828987-B2
Application number	US-201514610264-A
Country	US
Kind code	B2
Filing date	Jan 30, 2015
Priority date	Jan 30, 2015
Publication date	Nov 28, 2017
Grant date	Nov 28, 2017

Abstract

A pump includes a reservoir configured to receive a fluid pressurized by a boost pump. The pump also includes at least one pumping mechanism configured to receive a first flow of fluid from the reservoir and direct the first flow of fluid into a discharge passage of the pump without pumping the first flow of fluid when priming the pump. The at least one pumping mechanism is disposed in the reservoir such that the fluid in the reservoir surrounds at least a portion of the at least one pumping mechanism. The discharge passage is configured to output the first flow of fluid from the pump. The pump further includes a bypass passage configured to communicate a second flow of fluid from the reservoir to the storage tank.

First claim

What is claimed is:

1. A pump comprising: a reservoir configured to receive a fluid pressurized at a first pressure by a boost pump; at least one pumping mechanism including a drive mechanism and an outlet check valve, the at least one pumping mechanism being configured to receive a first flow of fluid from the reservoir and direct the first flow of fluid into a discharge passage of the pump without pressurizing the first flow of fluid above the first pressure when priming the pump, the at least one pumping mechanism being disposed in the reservoir such that the fluid in the reservoir surrounds at least a portion of the at least one pumping mechanism, the discharge passage being configured to output the first flow of fluid from the pump, the outlet check valve being configured to close preventing the first flow of fluid when a pressure in the discharge passage is substantially equal to the first pressure; a bypass passage configured to communicate a second flow of fluid from the reservoir to a storage tank; and a sensor configured to determine a temperature associated with the pump, the sensor being in communication with a controller, when the determined temperature is equal to or below a threshold temperature the controller is configured to stop riming the pump by starting the drive mechanism so that the at least one pumping mechanism begins pressurizing the first flow of fluid from the reservoir into the discharge passage at a second pressure greater than the first pressure.

2. The pump of claim 1 , wherein the at least one pumping mechanism includes a plurality of pumping mechanisms disposed in the reservoir such that the fluid in the reservoir surrounds at least a portion of an outer surface of each of the pumping mechanisms, each of the pumping mechanisms being configured to pump the fluid from the reservoir to the discharge passage after priming the pump.

3. The pump of claim 1 , wherein the at least one pumping mechanism includes a first end, a second end, at least one inlet passage, and an outlet passage, the at least one inlet passage having at least one inlet adjacent the first end and configured to receive the fluid from the reservoir, and the outlet passage having an outlet adjacent the second end configured to output the first flow of fluid.

4. The pump of claim 3 , wherein the at least one pumping mechanism includes an outlet check valve configured to close, thereby preventing flow through the outlet passage when a pressure of the fluid in the discharge passage is substantially equal to a pressure of the fluid supplied to the at least one pumping mechanism.

5. The pump of claim 4 , wherein:
the at least one pumping mechanism includes a plunger and a plunger bore in a barrel assembly, the plunger being configured to slide within the plunger bore;
the outlet passage is fluidly connected to the plunger bore via the outlet check valve; and
the inlet passage is fluidly connected to the plunger bore via an inlet check valve.

6. A pump priming system comprising: a boost pump configured to pressurize at a first pressure a fluid supplied from a storage tank; a pump assembly including: a reservoir configured to receive the fluid from the boost pump, at least one pumping mechanism including a drive mechanism and an outlet check valve, the at least one pumping mechanism configured to receive a first flow of fluid from the reservoir and direct the first flow of fluid into a discharge passage of the pump without pressurizing the first flow of fluid above the first pressure when priming the pump, the outlet check valve being configured to close preventing the first flow of fluid when a pressure in the discharge passage is substantially equal to the first pressure, a bypass passage configured to communicate a second flow of fluid from the reservoir to the storage tank, wherein the first flow of the pressurized fluid stops flowing into the discharge passage when a pressure of the fluid in the discharge passage is substantially equal to a pressure of the fluid in the reservoir; and a sensor configured to determine a temperature associated with the pump, the sensor being in communication with a controller, when the determined temperature is equal to or below a threshold temperature the controller is configured to stop priming the pump by starting the drive mechanism so that the at least one pumping mechanism begins pressurizing the first flow of fluid from the reservoir into the discharge passage at a second pressure greater than the first pressure.

7. The pump priming system of claim 6 , wherein the sensor is configured to determine the temperature of the fluid communicated from the reservoir to the storage tank.

8. The pump priming system of claim 6 , wherein the at least one pumping mechanism includes a plurality of pumping mechanisms disposed in the reservoir such that the fluid in the reservoir surrounds at least a portion of an outer surface of each of the pumping mechanisms, and each of the pumping mechanisms is configured to pump the first flow of fluid from the reservoir to the discharge passage after priming the pump.

9. The pump priming system of claim 6 , further including an accumulator fluidly connected to the discharge passage of the pump and configured to receive the first flow of fluid from the discharge passage.

10. The pump priming system of claim 6 , wherein the at least one pumping mechanism is disposed in the reservoir such that the fluid from the storage tank surrounds at least a portion of the at least one pumping mechanism.

11. The pump priming system of claim 6 , wherein the at least one pumping mechanism includes a first end, a second end, at least one inlet passage, and an outlet passage, the at least one inlet passage having at least one inlet adjacent the first end and configured to receive the fluid from the reservoir, and the outlet passage having an outlet adjacent the second end configured to output the first flow of fluid.

12. The pump priming system of claim 11 , wherein the at least one pumping mechanism includes an outlet check valve configured to close, thereby preventing flow through the outlet passage when the pressure of the fluid in the discharge passage is substantially equal to the pressure of the fluid in the reservoir.

13. The pump priming system of claim 12 , wherein:
the at least one pumping mechanism includes a plunger and a plunger bore in a barrel assembly, the plunger being configured to slide within the plunger bore;
the outlet passage is fluidly connected to the plunger bore via the outlet check valve; and
the inlet passage is fluidly connected to the plunger bore via an inlet check valve.

14. A method for priming a pump, the method comprising: supplying a fluid from a storage tank to a reservoir of the pump at a first pressure using a boost pump; communicating a first flow of fluid from the reservoir through at least one pumping mechanism of the pump into a discharge passage of the pump without pressurizing the first flow of fluid above the first pressure until a pressure of the fluid in the discharge passage is substantially equal to a pressure of the fluid supplied to the at least one pumping mechanism, thereby closing a check valve stopping the first flow of the fluid into the discharge passage; sensing a temperature of a fluid associated with the pump; communicating a second flow of fluid from the reservoir to the storage tank when the first flow of fluid stops flowing from the at least one pumping mechanism into the discharge passage; communicating the sensed temperature to a controller in communication with a drive mechanism for the at least one pumping element; and operating, by the controller, the

Assignees

• Caterpillar Inc

Inventors

• Steffen Joshua Wayne
• Brown Cory Andrew

Classifications

• F02M21/0215

  Mixtures of gaseous fuels; Natural gas; Biogas; Mine gas; Landfill gas · CPC title

• F02M59/025

  characterised by a single piston · CPC title

• F02M59/38

  Pumps characterised by adaptations to special uses or conditions · CPC title

• F04B53/10

  Valves; Arrangement of valves · CPC title

• F04B23/06

  the pumps being all of reciprocating positive-displacement type · CPC title