Method and system for determining knock control fluid composition

Patent metadata

Field	Value
Publication number	US-9828948-B2
Application number	US-201514956784-A
Country	US
Kind code	B2
Filing date	Dec 2, 2015
Priority date	Dec 2, 2015
Publication date	Nov 28, 2017
Grant date	Nov 28, 2017

Abstract

Methods and systems are provided for accurately determining the composition of a knock control fluid using sensors already present in the engine system. An intake oxygen sensor is used to estimate the water and the alcohol content of a knock control fluid that is direct injected into an engine cylinder responsive to an indication of abnormal combustion. A change in the pumping current of the oxygen sensor due to the water content of the knock control fluid is distinguished from a change in the pumping current of the oxygen sensor due to the alcohol content of the knock control fluid, while compensating for interfering effects of intake air diluents on the change in pumping current.

First claim

The invention claimed is:

1. An engine method, comprising:
injecting a water-alcohol blend into an engine intake initially at a first volume percentage and then at a second, different volume percentage;
applying a reference voltage to an oxygen sensor and monitoring a change in pumping current of the sensor following each injecting;
learning a first portion of the change in pumping current due to a water content of the blend;
learning a second portion of the change in pumping current due to an alcohol content of the blend; and
learning a third portion of the change in pumping current due to diluents in intake air.

2. The method of claim 1 , further comprising, learning a composition of the blend based on the learned first portion, second portion, and third portion, and further based on the injection amount.

3. The method of claim 2 , further comprising, adjusting an engine operating parameter based on the learned composition, the engine operating parameter including one or more of a fuel octane estimate and a fuel injection amount.

4. The method of claim 1 , wherein the first volume percentage includes a first amount of fluid injection at a first intake throttle position and the second volume percentage includes a second amount of fluid injection at the first intake throttle position, and wherein the diluents in intake air include one or more of ambient humidity, canister purge hydrocarbons, and crankcase ventilation hydrocarbons.

5. The method of claim 1 , wherein the first volume percentage includes a first amount of fluid injection at a first intake throttle position and wherein the second volume percentage includes the first amount of fluid injection at the first intake throttle position.

6. The method of claim 1 , wherein the blend includes no gasoline and wherein the alcohol includes one or more of ethanol and methanol.

7. The method of claim 1 , wherein the applying includes applying a voltage that does not dissociate water molecules.

8. The method of claim 1 , wherein learning the first portion and second portion includes determining a first concentration of the fluid in intake air based on a first change in pumping current following injecting at the first volume percentage and determining a second concentration of the fluid in intake air based on a second change in pumping current following injecting at the second volume percentage.

9. The method of claim 8 , wherein learning the third portion includes normalizing the first concentration based on the first volume percentage while normalizing the second concentration based on the second volume percentage
learning an offset based on the normalized first and second concentrations; and
learning an alcohol content of the fluid based on the learned offset.

10. The method of claim 1 , wherein the method is performed responsive to selected conditions being identified, the selected conditions including following refilling of the water-alcohol blend in a reservoir when the oxygen sensor is an intake oxygen sensor, the selected conditions including following refilling of the water-alcohol blend in a reservoir and deceleration fuel shut-off conditions when the oxygen sensor is an exhaust oxygen sensor.

11. The method of claim 1 , wherein the water-alcohol blend includes one of wiper fluid and washer fluid.

12. A method for an engine, comprising:
injecting an amount of water-alcohol blend into an engine at a first intake mass flow rate, and estimating a first alcohol concentration in intake air based on a first change in pumping current of an oxygen sensor;
then, injecting the amount of water-alcohol blend into the engine at a second, different intake mass flow rate, and estimating a second alcohol concentration in the intake air based on a second change in pumping current of the oxygen sensor;
learning a diluent concentration in the intake air based on the first and second change in pumping current; and
learning a composition of the water-alcohol blend based on each of the first and second change in pumping currents and the learned diluent concentration.

13. The method of claim 12 , further comprising: following each injecting, applying a reference voltage to the oxygen sensor that does not dissociate water molecules, and wherein the oxygen sensor is one of an intake oxygen sensor and an exhaust oxygen sensor.

14. The method of claim 12 , wherein learning the composition of the water-alcohol blend includes distinguishing a first portion of the first and second change in pumping current due to a water content of the water-alcohol blend from a second portion of the first and second change in pumping current due to an alcohol content of the water-alcohol blend, and a third portion of the first and second change in pumping current due to the diluent concentration in the intake air.

15. The method of claim 13 , wherein when the oxygen sensor is the intake oxygen sensor, the injecting is responsive to refilling of the water-alcohol blend in a knock control fluid tank, and the injecting includes injecting into an intake manifold, downstream of an intake throttle and upstream of the intake oxygen sensor, and wherein when the oxygen sensor is the exhaust oxygen sensor, the injecting is responsive to refilling of the water-alcohol blend in a knock control fluid tank and fueling of a cylinder being deactivated, and the injecting includes directly injecting into the cylinder, the water-alcohol blend including wiper fluid.

16. The method of claim 12 , wherein the composition is further based on the amount of injection, the method further comprising, adjusting a knock-mitigating spark retard amount based on the learned composition of the water-alcohol blend.

17. The method of claim 12 , further comprising, in response to an indication of knock in an engine cylinder, directly injecting the water-alcohol blend into the cylinder, an amount of the directly injecting adjusted based on the learned composition of the water-alcohol blend.

18. An engine system, comprising:
an engine including an intake manifold for receiving intake air;
a first injector for injecting fuel into an engine cylinder;
a second injector for injecting a knock control fluid into the intake manifold, downstream of an intake throttle;
an EGR system including a passage for recirculating exhaust residuals from downstream of the turbine to upstream of the compressor via an EGR valve;
an oxygen sensor coupled to the intake manifold, downstream of the intake throttle and downstream of the EGR valve; and
a controller with computer readable instructions stored on non-transitory memory for:
injecting knock control fluid into the intake manifold at a first gaseous volume percentage, then applying a reference voltage to the oxygen sensor and measuring a first change in pumping current;
then injecting the knock control fluid into the intake manifold at a second, different gaseous volume percentage, then applying the reference voltage to the oxygen sensor and measuring a second change in pumping current;
estimating a diluent content of the intake air based on each of the first and second change in pumping current and the first and second gaseous volume percentage; and
estimating a composition of the knock control fluid based on each of an injection mass, the first and second change in pumping current, and the estimated diluent content.

19. The system of claim 18 , wherein the knock control fluid includes water and alcohol and no fuel, and wherein the controller estimates the diluent content by calculating an offset based on a differe

Assignees

• Ford Global Tech Llc

Inventors

• Miller Dane
• Mcquillen Michael
• Surnilla Gopichandra
• Soltis Richard E
• Hakeem Mohannad

Classifications

• F02P5/1527

  with means allowing burning of two or more fuels, e.g. super or normal, premium or regular · CPC title

• F02P5/152

  dependent on pinking (detecting or indicating knocks in internal-combustion engines G01L23/22) · CPC title

• F02P5/1455

  by using a second control of the closed loop type (dependent on pinking F02P5/152) · CPC title

• F02M26/08

  for engines having two or more intake charge compressors or exhaust gas turbines, e.g. a turbocharger combined with an additional compressor · CPC title

• F02M25/08

  adding fuel vapours drawn from engine fuel reservoir {(electrical control of purge system F02D41/003)} · CPC title