Reel-up and a method for winding into a roll a paper web and for starting a new roll
US-9511968-B2 · Dec 6, 2016 · US
US9828201B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9828201-B2 |
| Application number | US-201415031603-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 21, 2014 |
| Priority date | Jan 9, 2014 |
| Publication date | Nov 28, 2017 |
| Grant date | Nov 28, 2017 |
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The invention relates to a reel-up ( 1 ) for receiving and winding into a roll ( 5 ) a paper web (W) that arrives from a drying cylinder ( 2 ) in a paper making machine. The reel-up ( 1 ) comprises a rotatably mounted reel spool ( 4 ) onto which a paper web (W) can be wound to create a paper roll ( 5 ) of increasing diameter and an endless flexible belt ( 6 ) mounted for rotation along a predetermined path of travel such that the flexible belt ( 6 ) forms a loop. The flexible belt ( 6 ) is positioned adjacent to the reel spool ( 4 ) to engage the paper web (W) against the reel spool ( 4 ) during winding such that the flexible belt ( 6 ) is deflected from the predetermined path of travel when the paper roll ( 5 ) starts to build up on the reel spool ( 4 ). The flexible belt ( 6 ) is air permeable and at least one blow box ( 7, 8, 9 ) is arranged inside the loop of the flexible belt ( 6 ) such that an underpressure can be generated that draws the paper web (W) against the flexible belt ( 6 ). The at least one blow box ( 7, 8, 9 ) has at least one nozzle ( 10 ) through which air is blown out of the at least one blow box ( 7, 8, 9 ) and the nozzle is shaped as a slot. According to the invention, the at least one blow ( 7,8, 9 ) box faces the flexible belt ( 6 ) with an outer surface ( 11 ) which is convexly curved such that dust which has been sucked through the flexible belt ( 6 ) and lands on the at least one blow box ( 7, 8, 9 ) is helped by gravity to glide along the outer surface ( 11 ) of the blow box ( 7, 8, 9 ) and fall of the blow box ( 7, 8, 9 ).
Opening claim text (preview).
The invention claimed is: 1. A reel-up ( 1 ) for receiving and winding into a roll ( 5 ) a paper web (W) that arrives from a drying cylinder ( 2 ) in a paper making machine, the reel-up ( 1 ) comprising: a rotatably mounted reel spool ( 4 ) onto which a paper web (W) is wound to create a paper roll ( 5 ) of increasing diameter; and an endless flexible belt ( 6 ) mounted for rotation along a predetermined path of travel such that the flexible belt ( 6 ) forms a loop, the flexible belt ( 6 ) being positioned adjacent to the reel spool ( 4 ) to engage the paper web (W) against the reel spool ( 4 ) during winding such that the flexible belt ( 6 ) is deflected from the predetermined path of travel when the paper roll ( 5 ) starts to build up on the reel spool ( 4 ), wherein: the flexible belt ( 6 ) is air permeable and at least two blow boxes ( 7 , 8 , 9 ) are arranged inside the loop of the flexible belt ( 6 ) such that an underpressure is generated that draws the paper web (W) against the flexible belt ( 6 ), the at least two blow boxes ( 7 , 8 , 9 ) each having at least one nozzle ( 10 ) shaped as a slot, air is blown out of the at least two blow boxes ( 7 , 8 , 9 ) through the at least one nozzle ( 10 ), the at least two blow boxes ( 7 , 8 , 9 ) each have an outer surface ( 11 ) that faces the flexible belt ( 6 ) and that is convexly curved such that dust which has been sucked through the flexible belt ( 6 ) and lands on the at least two blow boxes ( 7 , 8 , 9 ) is helped by gravity to glide along the outer surface ( 11 ) of each of the at least two blow boxes ( 7 , 8 , 9 ) and fall off each of the at least two blow boxes ( 7 , 8 , 9 ); the flexible belt ( 6 ) is guided in its path by at least a first guide roll ( 12 ), a second guide roll ( 13 ), and a third guide roll ( 14 ), a first of the at least two blow boxes ( 7 ) is arranged after the first guide roll ( 12 ) in the machine direction, such that the nozzle ( 10 ) of the first of the at least two blow boxes ( 7 ) is configured such that the air blown out of the first of the at least two blow boxes ( 7 ) exits the at least one nozzle ( 10 ) of the first of the at least two blow boxes ( 7 ) in a direction that substantially coincides with the machine direction, a second of the at least two blow boxes ( 9 ) is arranged before the second guide roll ( 13 ) in the machine direction, such that the nozzle ( 10 ) of the second of the at least two blow boxes ( 9 ) is configured such that the air blown out of the second of the at least two blow boxes ( 9 ) exits the at least one nozzle ( 10 ) of the second of the at least two blow boxes in a direction opposite the machine direction, and the nozzle ( 10 ) of each of first and the second of the at least two blow boxes ( 7 , 9 ) is arranged to blow the air blown out of each of the first and the second of the at least two blow boxes ( 7 , 9 ) into a space between the first and the second of the at least two blow boxes ( 7 , 9 ). 2. The reel-up ( 1 ) according to claim 1 , wherein the at least one nozzle ( 10 ) of each of the at least two blow boxes ( 7 , 8 , 9 ) is arranged such that the at least one nozzle ( 10 ) extends in a cross machine direction and is shaped such that, where the air leaves the nozzle ( 10 ), the air is blown tangentially along the outer surface ( 11 ) of each of the at least two blow boxes ( 7 , 8 , 9 ) such that the air is caused by the Coanda effect to follow the outer surface ( 11 ) of each of the at least two blow boxes ( 7 , 8 , 9 ). 3. The reel-up ( 1 ) according to claim 1 , wherein the at least two blow boxes ( 7 , 8 , 9 ) each have a circular cylindrical cross section. 4. The reel-up ( 1 ) according to claim 1 , wherein each nozzle ( 10 ) has a height in the range of 0.1 mm-5 mm and a width in the range of 0.5 m-10 m. 5. The reel-up ( 1 ) according to claim 1 , wherein each of the at least two blow boxes ( 7 , 8 , 9 ) is placed at a distance of 1 mm-50 mm from the flexible belt ( 6 ). 6. The reel-up ( 1 ) according to claim 1 , wherein each of the at least two blow boxes ( 7 , 8 , 9 ) is placed at a distance of 5 mm-30 mm from the flexible belt ( 6 ). 7. The reel-up ( 1 ) according to claim 1 , wherein each of the at least two blow boxes ( 7 , 8 , 9 ) is supplied with pressurized air through a plurality of air supply conduits ( 16 ) that are distributed in the cross machine direction. 8. The reel-up according to claim 1 , wherein the flexible belt ( 6 ) is an air permeable woven fabric with a plurality of warp yarns ( 17 ) and a plurality of weft yarns ( 18 ) interwoven with the plurality of warp yarns ( 17 ) and wherein at least some of the yarns ( 17 , 18 ) are electrically conductive. 9. The reel-up according to claim 1 , wherein the flexible belt ( 6 ) is an air permeable woven fabric with a plurality of warp yarns ( 17 ) and a plurality of weft yarns ( 18 ) interwoven with the plurality of warp yarns ( 17 ) and wherein at least some of the weft yarns ( 18 ) are electrically conductive. 10. The reel-up ( 1 ) according to claim 1 , wherein the reel-up ( 1 ) further comprises: a deflection sensor ( 20 ) mounted adjacent to the flexible belt ( 6 ) and being arranged to measure the amount of deflection (D) of the flexible belt ( 6 ) from the predetermined path of travel; an actuator ( 21 ) for positioning the reel spool ( 4 ) and the flexible belt ( 6 ) relative to each other to vary the amount of deflection of the flexible belt ( 6 ); and a controller ( 22 ) connected to the deflection sensor ( 20 ) and the actuator ( 21 ) for controlling the amount of deflection (D) of the flexible belt ( 6 ) as the paper roll ( 5 ) increases in diameter. 11. A paper making machine ( 3 ) for making tissue paper and which comprises a Yankee drying cylinder ( 2 ) and a doctor blade ( 23 ) arranged to crepe a paper web (W) from the surface of the Yankee drying cylinder ( 2 ), and wherein, downstream of the Yankee drying cylinder ( 2 ), the paper making machine ( 3 ) further comprises the reel-up ( 1 ) according to claim 1 .
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suction belt · CPC title
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