Shipping and display tray and blank for forming the same

Patent metadata

Field	Value
Publication number	US-9828131-B2
Application number	US-201514877579-A
Country	US
Kind code	B2
Filing date	Oct 7, 2015
Priority date	Jan 3, 2012
Publication date	Nov 28, 2017
Grant date	Nov 28, 2017

Abstract

A blank for forming a tray for shipping and displaying at least one product is provided. The blank includes a bottom panel, a pair of opposed side panels connected to the bottom panel, and at least one divider panel assembly connected to the bottom panel and one of the side panels. The at least one divider panel assembly includes a plurality of support slots configured to receive a portion of at least one of the containers to secure the container to the tray, to display the containers within the tray, and to enable individual access to each of the containers within the tray.

First claim

What is claimed is:

1. A blank for forming a tray, the blank comprising:
a front end panel connected to a front bottom end panel along a bottom edge of the front end panel, the front end panel at least partially removable from the front bottom end panel;
a pair of opposing side panels connected to the front end panel along opposing side edges of the front end panel; and
a first bottom side panel connected to a first side panel of the pair of side panels along a bottom edge of the first side panel,
wherein the first bottom side panel includes a first plurality of slots for supporting products within the formed tray.

2. The blank of claim 1 , further comprising a front top end panel connected to the front end panel along a top edge of the front end panel, wherein the front top end panel is removable with at least a portion of the front end panel.

3. The blank of claim 1 , further comprising an access gap extending from the bottom edge of the front end panel into the front bottom end panel, the access gap enabling access to facilitate removal of at least a portion of the front end panel.

4. The blank of claim 1 , further comprising a first top side panel connected to the first side panel along a top edge of the first side panel, wherein the first top side panel is removable with at least a portion of the front end panel.

5. The blank of claim 4 , further comprising a second top side panel connected to a second side panel of the side panels along a top edge of the second side panel, wherein the second top side panel is removable with at least the portion of the front end panel.

6. The blank of claim 1 , further comprising a second bottom side panel connected to a second side panel of the pair of side panels along a bottom edge of the second side panel, the second bottom side panel including a second plurality of slots for supporting the products within the formed tray.

7. The blank of claim 6 , wherein the second plurality of slots is configured to substantially align with the first plurality of slots when the tray is formed.

8. The blank of claim 1 , further comprising a first perforation line extending through the front end panel from a first of the side edges of the front end panel to a lip defined along the bottom edge of the front end panel, and from the lip to a second of the side edges of the front end panel, the first perforation line enabling removal of a portion of the front end panel.

9. The blank of claim 8 , further comprising a second perforation line extending through the first side panel from the first perforation line, the second perforation line enabling removal of a portion of the first side panel.

10. The blank of claim 9 , further comprising a third perforation line extending through a second side panel of the pair of side panels from the first perforation line, the third perforation line enabling removal of a portion of the second side panel.

11. A tray formed from a blank, said tray comprising: a front wall connected to, and at least partially removable from, a bottom wall along a bottom edge of the front wall; and a pair of opposing side walls connected to the front wall along opposing side edges of the front wall, wherein the bottom wall comprises a first bottom panel emanating from a first side wall of the pair of side walls along a bottom edge thereof, the first bottom panel comprising a first plurality of slots for supporting products within the tray, wherein the tray further comprises an access gap extending from the bottom edge of the front wall into the bottom wall, the access gap enabling access to facilitate removal of at least a portion of the front wall.

12. The tray of claim 11 , further comprising a top wall that is removable from the tray with at least a portion of the front wall.

13. The tray of claim 11 , further comprising a back wall emanating from each of the pair of side walls along respective side edges of the pair of side walls, wherein the front wall, the back wall, the bottom wall, and the side walls define a cavity.

14. The tray of claim 11 , wherein the bottom wall further comprises a second bottom side panel emanating from a second side wall of the pair of side walls along a bottom edge of the second side wall, the second bottom side panel including a second plurality of slots for supporting the products within the tray.

15. The tray of claim 14 , wherein the second plurality of slots is substantially aligned with the first plurality of slots.

16. The tray of claim 11 , further comprising a first perforation line extending through the front wall from a first of the side edges of the front wall to a lip defined along a bottom edge of the front wall, and from the lip to a second of the side edges of the front wall, the first perforation line enabling removal of a portion of the front wall from the tray.

17. The tray of claim 16 , further comprising: a second perforation line extending through the first side wall from the first perforation line; and a third perforation line extending through a second side wall of the pair of side walls from the first perforation line, wherein the second and third perforation lines cooperate to at least partially enable removal of the top wall from the tray.

18. A method of forming a tray from a blank, the blank including an interior surface, an opposing exterior surface, a front end panel connected to, and at least partially removable from, a front bottom end panel along a bottom edge of the front end panel, a pair of opposing side panels connected to the front end panel along opposing side edges of the front end panel, and a first bottom side panel connected to a first of the side panels along a bottom edge of the first side panel, wherein the first bottom side panel includes a first plurality of slots, said method comprising: rotating the first side panel toward the interior surface of the front end panel, the front end panel defining a front wall of the tray and the first side panel defining a first side wall of the tray; rotating the first bottom side panel toward the interior surface of the first side panel into a substantially perpendicular relationship with the first side panel and the front end panel to at least partially define a bottom wall of the tray, such that the first plurality of slots is configured to support products within the tray; and rotating the front bottom end panel towards the interior surface of the front end panel into a substantially perpendicular relationship with the first side panel and the front end panel to at least partially define the bottom wall, such that at least a portion of the front wall is removable from the tray along a bottom edge of the front wall.

19. The method of claim 18 , wherein the blank further includes a second bottom side panel connected to a second of the side panels along a bottom edge of the second side panel, wherein the second bottom side panel includes a second plurality of slots, said method further comprising: rotating the second side panel toward the interior surface of the front end panel, the second side panel defining a second side wall of the tray; and rotating the second bottom side panel toward the interior surface of the second side panel into a substantially perpendicular relationship with the second side panel and the front end panel to at least partially define the bottom wall, such that the second plurality of slots is configured to support the products within the tray.

20. The method of claim 19 , wherein said rotating the second bottom side panel comprises substantially aligning the

Assignees

• Westrock Shared Services Llc

Inventors

• James Jeffrey Scott
• Swenson Matthew Kiev

Classifications

• B65D5/4266

  Folding lines, score lines, crease lines · CPC title

• B65D5/5021

  Integral elements for containers formed by folding-up portions connected to a central panel from all sides · CPC title

• B65D5/504

  Racks having upstanding ridges formed by folds, and provided with slits or recesses · CPC title

• B65D5/5286 Primary

  the container being provided with an opening or weakened area in which an item is inserted · CPC title

• B65D5/20

  by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form (specially constructed to allow collapsing and re-erecting without disengagement of side or bottom connections B65D5/36) · CPC title