Integral longitudinal member for motor vehicles

Patent metadata

Field	Value
Publication number	US-9828030-B2
Application number	US-201414896873-A
Country	US
Kind code	B2
Filing date	May 21, 2014
Priority date	Jun 12, 2013
Publication date	Nov 28, 2017
Grant date	Nov 28, 2017

Abstract

Longitudinal members for motor vehicles may generally include a supporting element that is releasably connectable to an energy absorption mechanism. The supporting element may typically include a joining zone that can be used to secure the supporting element to one or more chassis or drive components of the motor vehicle. The supporting element and the energy absorption mechanism may be comprised of fiber-reinforced plastic. More specifically, the supporting element may be comprised of a plurality of length portions having different fiber orientations. For example, a first length portion may have fibers oriented substantially parallel to a horizontal longitudinal plane about which the supporting element is positioned, whereas a second length portion between the first length portion and the energy absorption mechanism may have intersecting fibers oriented oblique to the horizontal longitudinal plane.

First claim

What is claimed is:

1. A longitudinal member for a motor vehicle wherein the longitudinal member is oriented along a longitudinal axis in a horizontal longitudinal plane, the longitudinal member comprising:
a supporting element for supporting chassis and/or drive components, wherein the supporting element includes a joining zone connectable to at least one adjacent body part of the motor vehicle, wherein the supporting element is oriented along the longitudinal axis in the horizontal longitudinal plane; and
an energy absorption mechanism releasably connectable to the supporting element and configured to absorb impact energy,
wherein the energy absorption mechanism and the supporting element are comprised of fiber-reinforced plastic, wherein the supporting element has a plurality of length portions with differing fiber orientations, wherein a first length portion of the plurality of length portions includes reinforcing fibers that are substantially parallel to the horizontal longitudinal plane, wherein a second length portion of the plurality of length portions is located between the energy absorption mechanism and the first length portion and includes intersecting reinforcing fibers that are oblique to the longitudinal axis.

2. The longitudinal member of claim 1 wherein the supporting element comprises a fastening flange or a fastening region for releasably connecting the supporting element to the energy absorption mechanism.

3. The longitudinal member of claim 1 wherein the energy absorption mechanism comprises a sleeve-like end with a shoulder into which the supporting element is insertable.

4. The longitudinal member of claim 1 wherein the energy absorption mechanism comprises an integrated foam structure.

5. The longitudinal member of claim 1 wherein the energy absorption mechanism comprises a plurality of length portions with differing wall thicknesses.

6. The longitudinal member of claim 1 wherein the energy absorption mechanism comprises a plurality of length portions having different cross-sectional shapes, wherein the energy absorption mechanism transitions from a round cross-sectional profile at a first length portion to a substantially rectangular cross-sectional profile at a second length portion, with the second length portion being more proximate to the supporting member than the first length portion.

7. The longitudinal member of claim 1 wherein the supporting element comprises a continuously hollow body.

8. The longitudinal member of claim 1 wherein the supporting element comprises a bracket for connection to the chassis and/or drive components.

9. The longitudinal member of claim 1 wherein the supporting element comprises an inside and an outside, wherein the inside of the supporting element comprises reinforcing ribs.

10. The longitudinal member of claim 1 wherein the joining zone comprises a U-shaped design.

11. The longitudinal member of claim 1 wherein the U-shaped design of the joining zone is at least two and a half times as wide as a width of the supporting element at a point where the supporting element connects to the energy absorption mechanism.

12. The longitudinal member of claim 1 wherein at least one of the supporting element or the energy absorption mechanism includes a rectilinear marker line.

13. A longitudinal member for absorbing impact energy in a motor vehicle, wherein the longitudinal member is oriented in a horizontal longitudinal plane, the longitudinal member comprising:
a supporting element for supporting at least one of a chassis component or a drive component, wherein the supporting element is connectable to at least one adjacent body part of the motor vehicle, with the supporting element being oriented in the horizontal longitudinal plane; and
an energy absorption mechanism releasably securable to the supporting element, wherein the energy absorption mechanism and the supporting element are comprised of fiber-reinforced plastic, wherein the supporting element has a first length portion with reinforcing fibers that are substantially parallel to the horizontal longitudinal plane, wherein the supporting element has a second length portion located between the energy absorption mechanism and the first length portion, with the second length portion including intersecting reinforcing fibers that are oblique to the horizontal longitudinal plane.

Assignees

• Thyssenkrupp Steel Europe Ag
• Univ Dresden Tech
• Leichtbau-Zentrum Sachsen Gmbh

Inventors

• Patberg Lothar
• Mayer Stefan
• Krahnert Torsten
• Hufenbach Werner
• Ladusch Enrico
• Werner Jens
• Kieβling André
• Herbig Alexander
• Kiele Jörn
• Lepper Martin

Classifications

• B62D29/041

  Understructures · CPC title

• B62D25/082

  Engine compartments · CPC title

• B62D25/08

  Front or rear portions {(sub-frames for mounting engine or suspensions B62D21/11)} · CPC title

• B62D21/152 Primary

  Front or rear frames · CPC title

• B62D29/043

  Superstructures (B62D25/161 takes precedence) · CPC title