Switched-capacitor split drive transformer power conversion circuit

Patent metadata

Field	Value
Publication number	US-9825545-B2
Application number	US-201414911774-A
Country	US
Kind code	B2
Filing date	Oct 29, 2014
Priority date	Oct 29, 2013
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

A split drive transformer (SDT) and use of such a transformer in a power converter is described. The power converter includes a power and distributor circuit configured to receive one or more input signals and provides multiple signals to a first side of the SDT. The SDT receives the signals provided to the first side thereof and provides signals at a second side thereof to a power combiner and rectifier circuit which is configured to provide output signals to a load. In some embodiments, the SDT may be provided as a switched-capacitor (SC) SDT. In some embodiments, the power converter may optionally include a level selection circuit (LSC) on one or both of the distributor and combiner sides.

First claim

The invention claimed is:

1. A power converter having an input and an output, the power converter comprising:
a power distribution and inverter stage having an input coupled to the input of the power converter and a plurality of outputs, wherein in response to a signal provided to the input of said power distribution and inverter stage, a set of voltage domains are formed at the plurality of outputs of the power distribution and inverter stage;
a split drive transformer stage having a plurality of windings coupled to corresponding ones of the plurality of outputs of said power distribution and inverter stage and having at least one output, said split drive transformer stage including a transformer structure having at least one magnetic flux linkage and said transformer structure configured to be driven by multiple ones of the set of voltage domains of said power distribution and inverter stage; and
a power combiner and rectifier stage having at least input coupled to at least one output of said split drive transformer stage and having an output coupled to the output of the power converter
said power distribution and inverter stage including a level selection circuit comprising at least one inductive element which serves as an energy storage device and a plurality of switching elements coupled to said at least one inductive element and wherein in response to one or more control signals provided thereto, the plurality of switching elements distribute current from said inductive element to at least two of the voltage domains of the power distribution and inverter stage such that at least one voltage of said set of voltage domains is regulated to a desired value.

2. The power converter of claim 1 wherein an output of each of the plurality of switches is coupled in parallel to a network of capacitors of said power distribution and inverter stage.

3. The power converter of claim 1 wherein said level selection circuit is a buck-type level selection circuit.

4. The power converter of claim 1 further comprising:
a first level selection circuit coupled between the input of the power converter and input of the power distribution and inverter stage; and
a second level selection circuit coupled between the output of the power combiner and rectifier stage and the output of the power converter, the second level selection circuit comprising at least one inductive element which serves as an energy storage device and a plurality of switching elements coupled to said at least one inductive element of the second level selection circuit and wherein in response to one or more control signals provided thereto, the plurality of switching elements of the second level selection circuit distribute current from said inductive element of the second level selection circuit to the output of the power converter.

5. The power converter of claim 1 wherein each of the plurality of switches of the level selection circuit is a bidirectional switch in which the switch state is dependent upon the output of the power combiner and rectifier stage.

6. The power converter of claim 5 wherein the level selection circuit is provided as a shift inductor level selection circuit (SILSC).

7. The power converter of claim 5 wherein said level selection circuit is provided as a boost-type level selection circuit.

8. The power converter of claim 7 wherein said power distribution and inverter stage comprises a two level power splitter and inverter.

9. The power converter of claim 7 further comprising one or more blocking capacitors coupled between said power distribution and inverter stage and said split drive transformer stage, said one or more blocking capacitors having a capacitance selected to prevent said split drive transformer stage transformer from saturation.

10. The power converter of claim 7 wherein said split drive transformer stage comprises a split drive transformer having a pair of primary windings and a pair of secondary windings and wherein the primary to secondary transformer turns ratio is n 1 :n 2 .

11. The power converter of claim 7 wherein said power combiner and rectifier stage are provided as a centralized full bridge rectifier.

12. The power converter of claim 11 wherein:
said power distribution and inverter stage comprises a first set of switching elements (Q 3 , Q 4 ) which form a first half bridge circuit and a second set of switching elements (Q 5 , Q 6 ) which form a second half bridge circuit wherein said first half bridge circuit is capable of operation with a 50% duty ratio and the second half bridge circuit is capable of operation with a 50% duty ratio; and
said level selection circuit comprises a first set of switching elements (Q 1 , Q 2 ) coupled to the at least one inductive element and wherein the first set of switching elements of said level selection circuit are capable of being controlled so as to provide first and second regulated voltages (V 1 ,V 2 ) to inputs of said first and second half bridge circuits.

13. The power converter of claim 12 wherein:
an input voltage (Vin) is larger than the first regulated voltage (V 1 ) and smaller than the second regulated voltage (V 2 ) such that, V 1 <Vin<V 2 ;
the first regulated voltage (V 1 ) is regulated to be 2Vout*n 1 /n 2 where n 1 and n 2 are the turns ratio of the split drive transformer and Vout is the voltage at the output of the power converter; and
the second regulated voltage (V 2 ) is regulated to be 4Vout*n 1 /n 2 .

14. The power converter of claim 13 wherein said power combiner and rectifier stage comprises a plurality of switching elements configured such that said combiner and rectifier stage are capable of operating as a synchronous rectifier.

15. The power converter of claim 14 wherein:
said power distribution and inverter stage comprises switching elements; and

said switching elements of said combiner and rectifier stage can be phase shifted with said switching elements of said power distribution and inverter stage to provide voltage regulation and soft-switching.

16. The power converter of claim 1 wherein said power combiner and rectifier stage is provided having a parallel output.

17. The power converter of claim 1 wherein said power combiner and rectifier stage is provided having a series output.

18. The power converter of claim 1 wherein said split drive transformer stage is provided having an interleaved configuration.

19. The power converter of claim 1 wherein said power distribution and inverter stage comprises one or more half bridge switching cells.

20. The power converter of claim 1 wherein said power combiner and rectifier stage comprises one or more half bridge switching cells.

21. The power converter of claim 20 wherein said power combiner and rectifier stage comprises a plurality of switching elements configured such that said combiner and rectifier stage are capable of operating as a synchronous rectifier.

22. The power converter of claim 21 wherein:
said power distribution and inverter stage comprises switching elements; and

said plurality of switching elements of said combiner and rectifier stage can be phase shifted with said switching elements of said power distribution and inverter stage to provide voltage regulation and soft-switching.

23. The power converter of claim 1 wherein the duty ratio of the plurality of switching elements is controlled such that the voltage at the outputs of said power distribution and inverter stage are regulated

Assignees

• Massachusetts Inst Technology

Inventors

• Chen Minjie
• Perreault David J
• Afridi Khurram K

Classifications

• H02M3/158

  including plural semiconductor devices as final control devices for a single load · CPC title

• H02M3/33576

  having at least one active switching element at the secondary side of an isolation transformer · CPC title

• H02M7/68

  by static converters · CPC title

• H02M7/12

  using discharge tubes with control electrode or semiconductor devices with control electrode · CPC title

• H02M3/07

  using capacitors charged and discharged alternately by semiconductor devices with control electrode {, e.g. charge pumps} · CPC title