Powder supply device for secondary battery and apparatus for manufacturing electrode body

Patent metadata

Field	Value
Publication number	US-9825279-B2
Application number	US-201314429003-A
Country	US
Kind code	B2
Filing date	Sep 24, 2013
Priority date	Sep 25, 2012
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

Provided is a powder supply device for a secondary battery which can always supply a fixed amount of powder with high accuracy without being influenced by a state of the powder. In addition, provided is an apparatus for manufacturing an electrode body, which includes the powder supply device and can efficiently manufacture an electrode body. The powder supply device includes a rotor which makes powder fall into an opening, and a mesh body which covers the lower end of the opening. Uneven portions or projecting portions are formed on the outer circumferential surface of the rotor. The rotor is rotatably supported in a storing portion. The gap is formed between the outer circumferential surface of the rotor and the inner surface of the storing portion so that they are spaced apart. The mesh body is arranged away from the outer circumferential surface of the rotor.

First claim

The invention claimed is:

1. A powder supply device for a secondary battery, including a case having a storing portion which is a gap for storing powder which is a material to be supplied and a rectangular opening communicating with the storing portion, the rectangular opening being formed on a lower end portion of the case, which is configured so that the powder is discharged from the rectangular opening, and is supplied to a member to which the powder is to be supplied and which is moved horizontally in an area vertically below the rectangular opening while being fallen from the rectangular opening, the powder supply device comprising:
a rotor which makes the powder fall into the rectangular opening; and
a mesh body which covers a lower end of the rectangular opening and allows the powder in the rectangular opening to pass therethrough,
wherein a plurality of uneven portions or a plurality of projecting portions are formed on an outer circumferential portion of the rotor parallel to an axial direction of the rotor and at equal intervals in a circumferential direction,
wherein the rotor is rotatably supported in the storing portion so that an axis of the rotor is parallel to a width direction of the rectangular opening as viewed in a plan view and is arranged horizontally,
wherein the gap which constitutes a conveyance passage for the powder is formed between the outer circumferential portion of the rotor and an inner surface of the storing portion so that a distance between the outer circumferential portion and the inner surface becomes a fixed value, and
wherein the mesh body is arranged at a fixed distance from the outer circumferential portion of the rotor and the entire mesh body is disposed on an outside of the case.

2. The powder supply device for a secondary battery according to claim 1 , further comprising:
a leveling mechanism which horizontally levels an upper surface of the powder supplied into the storing portion and stacked on an upper portion of the rotor.

3. The powder supply device for a secondary battery according to claim 1 , wherein
the rotor is a roller member having a circular column,
an outer circumferential surface of the rotor and a plurality of grooves formed on the outer circumferential surface constitute the plurality of uneven portions, and
the plurality of grooves are arranged parallel to an axial direction of the roller member and at equal intervals in a circumferential direction of the roller member.

4. The powder supply device for a secondary battery according to claim 3 , wherein
the plurality of grooves are formed in arcs in a cross section perpendicular to the axial direction of the rotor.

5. The powder supply device for a secondary battery according to claim 1 , further comprising:
a discharge electrode for applying a corona discharge to the mesh body,
wherein the discharge electrode is arranged below the mesh body.

6. The powder supply device for a secondary battery according to claim 1 , wherein the gap is formed between the plurality of uneven portions or the plurality of projecting portions and the inner surface of the storing portion so that a distance between the plurality of uneven portions or the plurality of projecting portions and the inner surface becomes a fixed value.

7. The powder supply device for a secondary battery according to claim 1 , wherein the mesh body is arranged at a fixed distance from the plurality of uneven portions or the plurality of projecting portions.

8. The powder supply device for a secondary battery according to claim 1 , further comprising:
a leveling mechanism configured to form an upper surface of the powder, the upper surface being in a mounded shape, into a horizontally flat shape.

9. An apparatus for manufacturing an electrode body, which includes the powder supply device for a secondary battery according to claim 1 , comprising:
a powder pressing mechanism for pressing the powder supplied to a surface of the member in a thickness direction of the member,
wherein the powder contains an active material for forming the electrode body which constitutes a secondary battery, and
wherein the member is a collector sheet for forming the electrode body which constitutes the secondary battery.

Assignees

• Toyota Motor Co Ltd
• Zeon Corp

Inventors

• Orisaka Eiji
• Sakashita Yasuhiro
• Nakatani Ryo
• HASAMA Naohiro
• Shibata Yuji

Classifications

• B05C9/12

  the auxiliary operation being performed after the application (B05C9/14 takes precedence) · CPC title

• B05C19/04

  the particulate material being projected, poured or allowed to flow onto the surface of the work (B05C19/02 takes precedence; involving spraying or electrostatic projection B05B ){(B05C19/005 takes precedence)} · CPC title

• Y10T29/53204

  Electrode · CPC title

• B05C19/06

  Storage, supply or control of the application of particulate material; Recovery of excess particulate material · CPC title

• H01M4/043

  involving compressing or compaction · CPC title