Method for producing nanowire-polymer composite electrodes

Patent metadata

Field	Value
Publication number	US-9824789-B2
Application number	US-201313783284-A
Country	US
Kind code	B2
Filing date	Mar 2, 2013
Priority date	Sep 24, 2010
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

A method for producing flexible, nanoparticle-polymer composite electrodes is described. Conductive nanoparticles, preferably metal nanowires or nanotubes, are deposited on a smooth surface of a platform to produce a porous conductive layer. A second application of conductive nanoparticles or a mixture of nanoparticles can also be deposited to form a porous conductive layer. The conductive layer is then coated with at least one coating of monomers that is polymerized to form a conductive layer-polymer composite film. Optionally, a protective coating can be applied to the top of the composite film. In one embodiment, the monomer coating includes light transducing particles to reduce the total internal reflection of light through the composite film or pigments that absorb light at one wavelength and re-emit light at a longer wavelength. The resulting composite film has an active side that is smooth with surface height variations of 100 nm or less.

First claim

What is claimed is:

1. A method for producing a flexible nanoparticle-polymer composite electrode, comprising:
applying a plurality of conductive nanowires consisting essentially of metal to a smooth surface of a platform to form a porous conductive layer;
coating the conductive layer with at least one coating of monomers;
curing the monomers in situ to form a conductive layer-polymer composite film, comprising:
the conductive layer embedded in the composite film, and
a first surface that is not conductive;

and
removing the composite film from the platform, thereby producing the flexible nanoparticle-polymer composite electrode comprising the first surface and a conductive surface, the conductive surface comprising the conductive layer exposed on the conductive surface.

2. A method as recited in claim 1 , further comprising:
depositing a releasing agent on the surface of the platform to facilitate the separation of the composite film from the platform.

3. A method as recited in claim 1 , further comprising: applying a plurality of a second type of conductive nanoparticles to the nanowires to form the porous conductive layer.

4. A method as recited in claim 1 , wherein said nanowires are selected from the group of metal nanowires consisting essentially of silver, copper, aluminum, gold, nickel, and stainless steel.

5. A method as recited in claim 1 , wherein said conductive layer is formed from a mixture of the nanowires comprising a first type of metal nanowires and a second type of metal nanowires applied to the smooth surface of the platform.

6. A method as recited in claim 1 , wherein said conductive layer is formed from a mixture of the metal nanowires and a conductive particulate selected from the group of particulates consisting essentially of nanowires or nanotubes of polypyrrole, polyaniline, polythiophene, poly(3-methylthiophene), poly(3,4-ethylenedioxythiophene), ceramic conductors, conductive metal oxides, carbon, and graphene sheets.

7. A method as recited in claim 1 , wherein said monomers are selected from the group of monomers consisting essentially of an acrylate ester, a methacrylate ester, an acrylic acid, a methacrylic acid, an acrylamide, a methacrylamide, a styrene, a methyl styrene, an epoxide, diacrylate, dimethacrylate, an oligomer of acrylate, an oligomer of methacrylate, and mixtures thereof.

8. A method as recited in claim 1 , further comprising:
annealing the nanowires before coating the conductive layer with the monomers.

9. A method as recited in claim 1 , further comprising:
adding an adhesion promoter to the monomers to promote bonding of the polymer film with the porous conductive layer.

10. A method as recited in claim 1 , further comprising:
incorporating light transducing particles within the monomer to reduce the total internal reflection of light through the composite film.

11. A method as recited in claim 10 , wherein said light transducing particles are selected from the group consisting essentially of polymer nanoparticles, polymer microparticles, polymer beads, silica nanoparticles, alumina nanoparticles and metal nanoparticles.

12. A method as recited in claim 1 , further comprising:
coating the composite film with a protective layer of a flexible monomer coating; and
curing the flexible monomer coating before removal of the composite film from the platform.

13. A method as recited in claim 1 , further comprising applying a transparent polymer film onto the coating of monomers before curing the monomers.

14. A method as recited in claim 13 , wherein said polymer is selected from the group consisting essentially of a polyester, a polyimide, a polymethyl methacrylate, a polyurethane, and a polycarbonate.

15. A method as recited in claim 1 , wherein a surface of the composite film that is removed from the surface of the platform is smooth with surface height variations less than approximately 50 nm.

16. A method as recited in claim 3 , wherein the second type of conductive nanoparticles is selected from the group of conductive nanoparticles consisting essentially of nanowires or nanotubes of metal, ceramic conductors, conductive metal oxides, single wall carbon nanotubes, and graphene sheets.

17. A method as recited in claim 3 , further comprising:
annealing the nanowires before coating the conductive layer with the monomers.

18. A method as recited in claim 3 , wherein said monomers are selected from the group of monomers consisting essentially of an acrylate ester, a methacrylate ester, an acrylic acid, a methacrylic acid, an acrylamide, a methacrylamide, a styrene, a methyl styrene, an epoxide, a diacrylate, a dimethacrylate, an oligomer of acrylate, an oligomer of methacrylate, and mixtures thereof.

19. A method as recited in claim 3 , further comprising:
coating the composite film with a protective layer before removal of the composite film from the platform.

20. A method as recited in claim 3 , further comprising:
applying an additional polymer film over the coating of monomers before the coating is cured.

21. A method as recited in claim 2 , wherein the releasing agent is an agent selected from the group of agents consisting essentially of a fluorocarbon; zinc stearate; silicone; and a polysiloxane.

22. A method as recited in claim 1 , wherein said composite film is a rigid solid at room temperature and deformable at temperatures greater than 100° F., wherein the deformation can be locked by lowering the temperature to room temperature.

23. A method for producing a flexible nanoparticle-polymer composite electrode, comprising:
applying a releasing agent to a surface of a platform;
depositing a plurality of nanowires consisting essentially of metal on the releasing agent on the surface of the platform to form a porous conductive layer;
annealing the conductive layer to enhance conductivity of the conductive layer;
coating the porous conductive layer with at least one coating of monomers and light transducing particles;
polymerizing the applied monomers to form a conductive layer-polymer composite film comprising:
the conductive layer embedded in the composite film, and
a first surface that is not conductive;
applying a protective coating to the polymerized composite film; and
removing the protected composite film from the platform thereby producing the flexible nanoparticle-polymer composite electrode comprising the first surface and a conductive surface, the conductive surface comprising the conductive layer exposed on the conductive surface.

24. A method as recited in claim 23 , further comprising: applying a plurality of a second type of conductive nanoparticles to the nanowires to form the porous conductive layer.

25. A method as recited in claim 24 , wherein said conductive layer is formed from a first type of the metal nanowires and a second type of the metal nanowires applied to the smooth surface of the platform.

26. The method of claim 1 , wherein:
a sheet resistance, conductive smooth surface, transparency, and thickness of the conductive composite film, and dimensions of the nanowires, are such that when the conductive composite film is used as an anode in a polymer Light Emitting Diode (LED) having an active layer thickness of at least 60 nm, an output efficiency (cd/A) of the polymer LED is increased as compared to when the polymer LED uses an ITO anode, and
a structure of the conductive compo

Assignees

• Univ California

Inventors

• Pei Qibing
• Yu Zhibin

Classifications

• H01L2251/5338

  Electricity · mapped topic

• H01L2227/326

  Electricity · mapped topic

• G06F2203/04103

  Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices · CPC title

• H01L51/5206

  Electricity · mapped topic

• H01L2251/5369

  Electricity · mapped topic