PLC communication system

Patent metadata

Field	Value
Publication number	US-9823641-B2
Application number	US-201414243159-A
Country	US
Kind code	B2
Filing date	Apr 2, 2014
Priority date	May 7, 2013
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

The PLC communication system associated with the invention is characterized in that the system comprises a programmable logic controller (PLC), a plurality of processing devices, at least three communication processing nodes provided at the PLC and at the plurality of processing devices respectively to establish communication of the PLC and each of the processing devices and an interconnecting device and a plurality of communication lines for connecting the communication processing nodes with one another to establish data communication among the communication processing nodes. The PLC detects a state of communication failure and a display device displays an abnormal portion in a communication route based on the number of occurrences of the state of communication failure in respective interconnecting device and plurality of communication lines.

First claim

The invention claimed is:

1. A PLC communication system comprising:
a programmable logic controller (PLC);
a plurality of processing devices;
at least three communication processing nodes provided at the PLC and the plurality of processing devices respectively to establish communication among the PLC and the plurality of processing devices; and
an interconnecting device and a plurality of communication lines for connecting the communication processing nodes to form a communication route among the communication processing nodes, wherein
the PLC detects a communication failure state in the communication route formed by the communication processing nodes when a first communication processing node reissues data to a third communication processing node after failing to receive expected data from a second communication processing node, a content of the reissued data including a content of the expected data, and
a display device displays an abnormal portion in the communication route based on a number of occurrences of the detected communication failure state in the interconnecting device and the plurality of communication lines.

2. The PLC communication system according to claim 1 , wherein the display device displays the abnormal portion in the communication route, excluding a portion forming a normal communication route from among the communication routes which are judged to be in the communication failure state in the interconnecting device and the plurality of communication lines.

3. The PLC communication system according to claim 1 , wherein the display device displays a communication circuit including all of the communication routes and the abnormal portion in the communication routes by differentiating the abnormal portion from other portions.

4. The PLC communication system according to claim 1 , wherein
the display device displays a portion in which the number of occurrences of the detected communication failure state is equal to or more than a first threshold value as the abnormal portion and a portion in which the number of occurrences of the detected communication failure state is less than the first threshold value and equal to or more than a second threshold value as a warning portion, and
the display device displays the warning portion by differentiating the warning portion from the abnormal portion and other portions.

5. The PLC communication system according to claim 1 , wherein the display device displays the number of occurrences of the communication failure state in the interconnecting device and the plurality of communication lines, respectively.

6. The PLC communication system according to claim 1 , wherein
an FL-net (FA LINK network) is used for the communication lines,
each of the communication processing nodes receives and sends a token from one communication processing node after another,
when the token is not received at the first communication processing node from second communication processing node, a retrial processing is executed, where a re-issued token, generated locally, is sent from the first communication processing node to the third communication processing node, and
the PLC recognizes the communication route connecting the second and the first communication processing nodes to be the communication route which is in the communication failure state, after the retrial processing was executed with a predetermined number of times.

7. The PLC communication system according to claim 6 , wherein the display device further displays a number of times of retrial processing in the each of the communication processing nodes.

8. The PLC communication system according to claim 1 , wherein the PLC detects the communication failure state in the communication route formed by the communication processing nodes when the first communication processing node reissues data to the third communication processing node after failing to receive expected data from the second communication processing node within a predetermined time period.

9. The PLC communication system according to claim 1 , wherein the reissued data and the expected data are both a data transmission privilege.

Assignees

• Jtekt Corp
• Toyota Motor Co Ltd

Inventors

• Senda Terukazu
• Kato Satoshi
• Aono Toshio
• Kamauchi Toshiyuki
• Ido Masanori

Classifications

• H04L43/0811

  by checking connectivity · CPC title

• G05B19/4185

  characterised by the network communication · CPC title

• H04L12/403

  with centralised control, e.g. polling · CPC title

• G05B19/058 Primary

  Safety, monitoring · CPC title

• H04L43/16

  Threshold monitoring · CPC title