Apodized broadband partial reflectors

Patent metadata

Field	Value
Publication number	US-9823396-B2
Application number	US-201615137562-A
Country	US
Kind code	B2
Filing date	Apr 25, 2016
Priority date	Oct 20, 2011
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

A broadband partial reflector includes a multilayer polymeric optical film having a total number of optical repeating units that monotonically increases in thickness value from a first side to a second side of the multilayer polymeric optical film. A baseline optical repeating unit thickness profile is defined by a first plurality of optical repeating units and having a first average slope, and a first apodized thickness profile of the multilayer polymeric optical film is defined by a second plurality of optical repeating units having a second average slope being at least 5 times greater than the first average slope. The second plurality of optical repeating units define the first side of the multilayer polymeric optical film and join the first plurality of optical repeating units. The second plurality of optical repeating units are in a range from 3-15% of the total number of optical repeating units.

First claim

What is claimed is:

1. A broadband partial reflector comprising:
a multilayer polymeric optical film having a total number of optical repeating units that monotonically increases in thickness value from a first side to a second side of the multilayer polymeric optical film, wherein the multilayer polymeric optical film is designed to reflect light at visible, infrared, or ultraviolet wavelengths, the multilayer polymeric optical film having:
a baseline optical repeating unit thickness profile defined by a first plurality of optical repeating units and having a first average slope; and
a first apodized thickness profile of the multilayer polymeric optical film defined by a second plurality of optical repeating units and having a second average slope being at least 5 times greater than the first average slope, wherein the second plurality of optical repeating units define the first side of the multilayer polymeric optical film and join the first plurality of optical repeating units, the second plurality of optical repeating units are in a range from 3-15% of the total number of optical repeating units, and wherein the first apodized thickness profile has a first layer thickness that is at least 15% thinner than any of the first plurality of optical repeating units.

2. A broadband partial reflector according to claim 1 , wherein the second plurality of optical repeating units increase in thickness in a range from 1.1× to 2×.

3. A broadband partial reflector according to claim 1 , wherein the total number of optical repeating units is in a range from 50 to 1000.

4. A broadband partial reflector according to claim 1 , wherein the second average slope is at least 10 times greater than the first average slope.

5. A broadband partial reflector according to claim 1 , wherein the first apodized thickness profile exponentially deviates from the baseline optical repeating unit thickness profile.

6. A broadband partial reflector according to claim 1 , wherein the polymeric multilayer optical film is designed to reflect light at ultraviolet wavelengths.

7. A broadband partial reflector according to claim 1 , wherein the first apodized thickness profile has a first layer thickness that is at least 25% thinner than any of the first plurality of optical repeating units.

8. A broadband partial reflector according to claim 1 , wherein the broadband partial reflector reflects 10-90% of visible or IR light over a range of at least 100 nm for light polarized parallel to one optical axis.

9. A broadband partial reflector according to claim 1 , further comprising an optically thick layer optically coupled to the first side, wherein the optically thick layer is at least 10× thicker than at least one of the first plurality of optical repeating units.

10. A broadband partial reflector according to claim 1 , further comprising an anti-reflection layer disposed on the first side.

11. A backlight, comprising the broadband partial reflector according to claim 1 .

12. A liquid crystal display, comprising the broadband partial reflector according to claim 1 .

13. A luminaire, comprising the broadband partial reflector according to claim 1 .

Assignees

• 3M Innovative Properties Co

Inventors

• Weber Michael F
• Nevitt Timothy J
• Wheatley John A

Classifications

• G02B27/142

  Coating structures, e.g. thin films multilayers · CPC title

• G02B5/0891

  Ultraviolet [UV] mirrors (apparatus for microlithography exposure G03F7/70; X-ray multilayer structures G21K1/06) · CPC title

• G02B5/287

  comprising at least one layer of organic material · CPC title

• G02B5/305

  including organic materials, e.g. polymeric layers · CPC title

• G02B5/3041

  comprising multiple thin layers, e.g. multilayer stacks · CPC title