Lens member and vehicle lighting unit

Patent metadata

Field	Value
Publication number	US-9822947-B2
Application number	US-201514834819-A
Country	US
Kind code	B2
Filing date	Aug 25, 2015
Priority date	Aug 25, 2014
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

A lens member in front of a light source can include: an incident portion dividing the entering light rays into first light rays obliquely upward and forward and second light rays obliquely upward and rearward; a first reflecting surface reflecting the first light rays; a second reflecting surface reflecting the second light rays; a third reflecting surface reflecting the second light rays reflected by the second reflecting surface; a fourth reflecting surface reflecting at least part of the first light rays reflected by the first reflecting surface and the second light rays reflected by the third reflecting surface; and a light exiting surface having a convex lens surface having a rear-side focal point. The fourth reflecting surface extends rearward from the rear-side focal point. A predetermined light distribution pattern is formed by superposing first and second partial light distribution patterns upon each other as a synthetic light distribution pattern.

First claim

What is claimed is:

1. A lens member, to be disposed in front of a light source, configured to include: a front end portion and a rear end portion, and to form a predetermined light distribution pattern including a cut-off line at an upper edge thereof by causing light rays emitted from the light source and entering the lens member to exit through the front end portion for irradiation, the lens member comprising:
an incident portion configured to allow the light rays from the light source to enter the lens member while dividing the entering light rays into first light rays that travel obliquely upward and forward and second light rays that travel obliquely upward and rearward;
a first reflecting surface configured to internally reflect the first light rays;
a second reflecting surface configured to internally reflect the second light rays;
a third reflecting surface configured to internally reflect the second light rays that have been internally reflected by the second reflecting surface;
a fourth reflecting surface configured to internally reflect at least part of the first light rays that have been internally reflected by the first reflecting surface and the second light rays that have been internally reflected by the third reflecting surface; and
a light exiting surface disposed at the front end portion and configured to be a convex lens surface having a rear-side focal point, wherein
the fourth reflecting surface is configured to be a reflecting surface having a front end edge and extending rearward from a position at or near the rear-side focal point of the light exiting surface,
the incident portion, the first reflecting surface, the fourth reflecting surface, and the light exiting surface constitute a first optical system configured to form a first partial light distribution pattern including a cut-off line at an upper end edge thereof defined by the front end edge of the fourth reflecting surface, the first partial light distribution pattern being formed by irradiating, forward through the light exiting surface, light rays not shielded by the fourth reflecting surface and light rays internally reflected by the fourth reflecting surface out of the first light rays having entered the lens member through the incident portion and been internally reflected by the first reflecting surface,
the incident portion, the second reflecting surface, the third reflecting surface, the fourth reflecting surface, and the light exiting surface constitute a second optical system configured to form a second partial light distribution pattern including a cut-off line at an upper end edge thereof defined by the front end edge of the fourth reflecting surface, the second partial light distribution pattern being formed by irradiating, forward through the light exiting surface, light rays not shielded by the fourth reflecting surface and light rays internally reflected by the fourth reflecting surface out of the second light rays having entered the lens member through the incident portion and been internally reflected by the second reflecting surface and the third reflecting surface in order,
the predetermined light distribution pattern is formed by superposing the first partial light distribution pattern and the second partial light distribution pattern upon each other as a synthetic light distribution pattern
the second reflecting surface is configured to internally reflect the second light rays to direct the internally reflected second light rays to the third reflecting surface,
the third reflecting surface is configured to internally reflect the second light rays having been internally reflected by the second reflecting surface to converge the internally reflected second light rays to a position at or near the rear-side focal point of the light exiting surface with respect to the vertical direction
the second reflecting surface is a reflecting surface in a hyperbolic shape having two focal points, being one focal point disposed at or near a virtual focal point that is an intersection where the second light rays assumed to travel in a reverse direction intersect with each other and the other focal point disposed below the light source, and
the third reflecting surface is a reflecting surface in an ellipsoidal shape having a first focal point disposed at or near the rear-side focal point of the light exiting surface and a second focal point disposed at or near the other focal point of the second reflecting surface.

2. The lens member according to claim 1 , wherein the incident portion is configured to include a front incident surface and a rear incident surface, and
the front incident surface has a rear end edge and the rear incident surface has a front end edge so that the rear end edge and the front end edge are connected to each other to take a V shape opened toward the light source to surround the light source while the connected front and rear incident surfaces are disposed in front of the light source, so that the light rays emitted from the light source are incident on the front incident surface as the first light rays and on the rear incident surface as the second light rays.

3. The lens member according to claim 2 , wherein the third reflecting surface is disposed in a space between a first light path in which the first light rays travel and a second light path in which the second light rays travel so that the first light rays and the second light rays having entered the lens member through the incident portion are not directly incident on the third reflecting surface.

4. The lens member according to claim 3 , wherein the first reflecting surface is configured to internally reflect and converge the first light rays at or near the rear-side focal point of the light exiting surface with respect to a vertical direction.

5. The lens member according to claim 4 , wherein the first reflecting surface is formed by an ellipsoidal reflecting surface configured to have a first focal point disposed at or near the rear-side focal point of the light exiting surface and a second focal point disposed at or near a virtual focal point that is an intersection where the first light rays assumed to travel in a reverse direction intersect with each other.

6. The lens member according to claim 2 , wherein the first reflecting surface is configured to internally reflect and converge the first light rays at or near the rear-side focal point of the light exiting surface with respect to a vertical direction.

7. The lens member according to claim 6 , wherein the first reflecting surface is formed by an ellipsoidal reflecting surface configured to have a first focal point disposed at or near the rear-side focal point of the light exiting surface and a second focal point disposed at or near a virtual focal point that is an intersection where the first light rays assumed to travel in a reverse direction intersect with each other.

8. The lens member according to claim 1 , wherein the third reflecting surface is disposed in a space between a first light path in which the first light rays travel and a second light path in which the second light rays travel so that the first light rays and the second light rays having entered the lens member through the incident portion are not directly incident on the third reflecting surface.

9. The lens member according to claim 8 , wherein the first reflecting surface is configured to internally reflect and converge the first light rays at or near the rear-side focal point of the light exiting surface with respect to a vertical direction.

10. The lens member according to claim 9 , wherein the first reflecting surface is formed by an ellipsoidal reflecting surface configured to have a first focal point disposed at or near

Assignees

• Stanley Electric Co Ltd

Inventors

• Owada Ryotaro

Classifications

• F21V7/09

  with a combination of different curvatures · CPC title

• F21S48/1241

  Mechanical Engineering · mapped topic

• F21V7/0091 Primary

  using total internal reflection · CPC title

• F21S48/1104

  Mechanical Engineering · mapped topic

• F21S48/1159

  Mechanical Engineering · mapped topic