Low-beam headlight element for a vehicle

Patent metadata

Field	Value
Publication number	US-9822942-B2
Application number	US-201415034880-A
Country	US
Kind code	B2
Filing date	Apr 24, 2014
Priority date	Nov 12, 2013
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

A low-beam headlight element includes a lens ( 301 ) for modifying the distribution pattern of light penetrating the lens, and a reflector element ( 302 ) including a first end having a place for a light source ( 303 ) and a second end having an opening constituting a passage for the light penetrating the lens. The thickness of the lens is shaped to decrease more strongly towards a first edge ( 303 ) of the lens than towards an opposite second edge of lens so as to provide more refractivity on a first area of the lens abutting on the first edge than on a second area of the lens abutting on the second edge. The refractivity on the first area produces a cutoff line in a resulting light distribution pattern. Hence, for achieving a cutoff line meandering in a desired way, there is no need for a screen element which converts light into heat.

First claim

What is claimed is:

1. A low-beam headlight element for a vehicle, the low-beam headlight element comprising:
a lens configured to modify a distribution pattern of light penetrating the lens; and
a reflector element comprising a first end having a place for a light source and a second end having an opening constituting a passage for the light penetrating the lens,
wherein a thickness of the lens is shaped to decrease more strongly towards a first edge of the lens than towards an opposite second edge of the lens to provide more refractivity on a first area of the lens abutting on the first edge of the lens than on a second area of the lens abutting on the second edge of the lens,
the refractivity on the first area of the lens produces a cutoff line in the distribution pattern of the light penetrating the lens, the refractivity producing the cutoff line changing along the first edge of the lens to cause the cutoff line to curve, and
the lens comprises a first portion configured to produce a first part of the cutoff line and a second portion configured to produce a second part of the cutoff line, the thickness of the lens having a stepwise change between the first portion and the second portion of the lens and on the first edge of the lens so that the refractivity providing the cutoff line is stronger on the first portion than on the second portion to cause the cutoff line to have a stepwise change between the first and second parts of the cutoff line.

2. The low-beam headlight element according to claim 1 , wherein the refractivity producing the cutoff line is at its smallest at the ends of the first edge of the lens to cause the cutoff line have elevations at the ends of the cutoff line.

3. The low-beam headlight element according to claim 1 , wherein the lens is shaped to have curvature in a direction that is perpendicular to a direction in which the thickness decreases towards the first edge of the lens so that a side of the lens which is concave in accordance with the curvature faces towards the reflector element.

4. The low-beam headlight element according to claim 1 , wherein the reflector element comprises a first reflector surface for reflecting light to the first area of the lens, the first reflector surface extending from the place for the light source to the first edge of the lens and being substantially straight in a sideward direction of the reflector element.

5. The low-beam headlight element according to claim 4 , wherein the reflector element comprises a second reflector surface for reflecting light to the second area of the lens, the second reflector surface extending to the second edge of the lens and being shaped to have a curvature in the sideward direction of the reflector element so that the second reflector surface is concave in accordance with the curvature.

6. A vehicle comprising:
at least one low-beam headlight element comprising:
a lens configured to modify a distribution pattern of light penetrating the lens, and
a reflector element comprising a first end having a place for a light source and a second end having an opening constituting a passage for the light penetrating the lens,

wherein a thickness of the lens is shaped to decrease more strongly towards a first edge of the lens than towards an opposite second edge of the lens to provide more refractivity on a first area of the lens abutting on the first edge of the lens than on a second area of the lens abutting on the second edge of the lens,
the refractivity on the first area of the lens produces a cutoff line in the distribution pattern of the light penetrating the lens, the refractivity producing the cutoff line changing along the first edge of the lens to cause the cutoff line to curve,
the first area of the lens comprises a first portion configured to produce a first part of the cutoff line and a second portion configured to produce a second part of the cutoff line, the thickness of the lens having a stepwise change between the first portion and the second portion of the lens and on the first edge of the lens so that the refractivity providing the cutoff line is stronger on the first portion than on the second portion to cause the cutoff line to have a stepwise change between the first and second parts of the cutoff line, and
wherein a direction in which the thickness of the lens decreases towards the first edge of the lens is upwards when the vehicle is on a horizontal surface in an operating position of the vehicle.

7. The vehicle according to claim 6 , wherein the vehicle is one of the following: an automobile, a motor cycle, a mobile working machine, and a railcar.

Assignees

• Ledil Oy

Inventors

• Hukkanen Hannu

Classifications

• F21S48/1394

  Mechanical Engineering · mapped topic

• F21S48/125

  Mechanical Engineering · mapped topic

• F21S48/1233

  Mechanical Engineering · mapped topic

• G02B3/00

  Simple or compound lenses · CPC title

• F21S48/1291 Primary

  Mechanical Engineering · mapped topic