Method for producing a motor vehicle component from aluminum

Patent metadata

Field	Value
Publication number	US-9821859-B2
Application number	US-201514683759-A
Country	US
Kind code	B2
Filing date	Apr 10, 2015
Priority date	Jun 10, 2014
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

A method for producing a motor vehicle component is disclosed having the steps of providing a strain-hardened blank composed of a 5000 grade aluminum alloy, partially heating the blank in a first region to a temperature higher than 350° C., in particular higher than 400° C., and in a second region to a temperature between 150° C. and 350° C., preferably to 300° C., in less than 20 s, preferably less than 10 s and in particular in 2 to 5 s, and transferring the blank into a cooling tool, and performing cooling in less than 20 s, preferably less than 10 s and in particular in 2 to 5 s.

First claim

The invention claimed is:

1. A method for producing a motor vehicle component, comprising:
providing a strain-hardened blank composed of a 5000 grade aluminum alloy,
partially heating the blank in a first region to a temperature higher than 350° C. and in a second region to a temperature between 150° C. and 350° C., in less than 20 s,
transferring the blank into a cooling tool, and performing cooling in less than 20 s,
generating a yield strength in the first region of less than 250 MPa and greater than 120 MPa, and a yield strength in the second region of less than 450 MPa and greater than 200 MPa.

2. The method as claimed in claim 1 , wherein the cooling is performed in a forming tool, the cooling being performed during and/or after the forming.

3. The method as claimed in claim 2 , wherein the forming and cooling are performed in a combined forming and cooling tool in less than 20 s.

4. The method as claimed in claim 1 , wherein the partially heated blank is transferred into a forming tool and subjected to rapid forming, and after the completion of the forming process, is transferred into the cooling tool and cooled.

5. The method as claimed in claim 1 , wherein the blank is trimmed, in particular subjected to final trimming, before, during or after the forming.

6. The method as claimed in claim 1 , wherein a blank having at least two mutually different wall thicknesses is deformed.

7. The method as claimed in claim 1 , wherein a motor vehicle pillar composed of aluminum is produced, the motor vehicle pillar being coupled, to an inner reinforcement panel and/or an outer reinforcement panel, and the coupling being performed before the forming or after the forming of the blank.

8. The method as claimed in claim 1 , wherein the cooling is performed in a first and a second cooling process, cooling to a temperature between 120 and 200° C. being performed in the first cooling process, and the first cooling process being performed in less than 20 s, and cooling to room temperature being performed in the second cooling process, the second cooling process being performed in less than 20 s.

9. The method as claimed in claim 1 , wherein the second cooling process is performed in a separate cooling tool.

10. The method as claimed in claim 1 , wherein the blank is subjected to surface treatment, the blank preferably being coated and in particular conversion-coated.

11. The method as claimed in claim 1 , wherein the partially heating the blank in a first region to a temperature higher than 350° C. includes heating to a temperature higher than 400° C.

12. The method as claimed in claim 1 , wherein partially heating the blank in a second region to a temperature between 150° C. and 350° C. comprises heating to a temperature of 300° C.

13. The method as claimed in claim 1 , wherein partially heating in less than 20 s comprises partially heating in less than 10 s.

14. The method as claimed in claim 2 , wherein the forming and cooling are performed in a combined forming and cooling tool in less than 10 s.

15. The method as claimed in claim 1 , further comprising adhesively bonding the motor vehicle pillar to an inner reinforcement panel.

16. The method as claimed in claim 15 , further comprising a thermally activatable adhesive for adhesively bonding the motor vehicle pillar to the inner reinforcement panel.

17. The method as claimed in claim 1 , further comprising a first cooling process being performed in less than 10 s.

18. The method as claimed in claim 1 , further comprising a second cooling process being performed in less than 10 s.

Assignees

• Benteler Automobiltechnik Gmbh

Inventors

• Bohner Friedrich
• Doerr Jochen
• Grewe Jochem
• Hielscher Christian
• Toelle Joern
• Rauscher Boris

Classifications

• C21D8/0294

  involving a localised treatment · CPC title

• B21D35/006

  Blanks having varying thickness, e.g. tailored blanks · CPC title

• C22F1/047

  of alloys with magnesium as the next major constituent · CPC title

• B21D22/022

  by heating the blank or stamping associated with heat treatment (C21D takes precedence) · CPC title

• C22F1/04

  of aluminium or alloys based thereon · CPC title