Method for joining metallic member and resin member to each other, manufacturing method for cooler, and cooler

Patent metadata

Field	Value
Publication number	US-9821513-B2
Application number	US-201415023233-A
Country	US
Kind code	B2
Filing date	Sep 15, 2014
Priority date	Sep 18, 2013
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

A polar functional group is added onto a surface of a metallic member. A resin member contains an adhesive functional group. The adhesive functional group and the polar functional group attract each other. A method for joining the metallic member and the resin member to each other includes: heating a junction between the metallic member and the resin member while pressing the metallic member and the resin member against each other with a first load; maintaining temperature of the junction higher than melting temperature of a resin that structures the resin member while pressing the metallic member and the resin member with each other with a second load smaller than the first load; and cooling the junction to temperature lower than the melting temperature while pressing the metallic member and the resin member against each other with a third load larger than the second load.

First claim

The invention claimed is:

1. A method for joining a metallic member and a resin member to each other, a polar functional group added onto a surface of the metallic member, the resin member containing an adhesive functional group, the adhesive functional group and the polar functional group attracting each other, and the method comprising:
heating a junction between the metallic member and the resin member while pressing the metallic member and the resin member against each other with first load;
maintaining temperature of the junction at a first temperature higher than melting temperature of a resin that structures the resin member while pressing the metallic member and the resin member with each other with second load smaller than the first load; and
cooling the junction to a second temperature lower than the melting temperature while pressing the metallic member and the resin member against each other with third load larger than the second load.

2. The method according to claim 1 , wherein the first temperature is lower than decomposition temperature of the resin.

3. The method according to claim 1 , wherein a position of a pressing part is fixed, when maintaining temperature of the junction at the first temperature, and
the pressing part is a part at which the metallic member and the resin member are pressed against each other.

4. The method according to claim 1 , wherein the third load is smaller than the first load.

5. The method according to claim 1 , wherein the temperature of the junction is maintained at the first temperature for 30 seconds or longer.

6. The method according to claim 1 , wherein
the polar functional group is at least either one of a carboxyl group and an amino group, and
the adhesive functional group is an epoxy group.

7. The method according to claim 1 , wherein
a main component of the metallic member is aluminum, and
a main component of the resin member is polyphenylene sulfide.

8. A manufacturing method for a cooler, the cooler including a metallic plate and a frame body, the metallic plate being provided with a cooling fin on a main surface on one side of the metallic plate, the frame body housing the cooling fin, the frame body being integrally provided with a coolant flow passage inside the frame body, the frame body being made of a resin, and the manufacturing method comprising:
adding a polar functional group onto the main surface of the metallic plate, in which the polar functional group and an adhesive functional group contained in the frame body attract each other;
heating a junction between the metallic plate and the frame body while pressing the metallic plate and the frame body against each other with first load;
maintaining temperature of the junction at a first temperature higher than melting temperature of the resin that structures the frame body while pressing the metallic plate and the frame body with each other with second load smaller than the first load; and
cooling the junction to a second temperature lower than the melting temperature while pressing the metallic plate and the frame body against each other with third load larger than the second load.

9. The manufacturing method according to claim 8 , wherein the first temperature is lower than decomposition temperature of the resin.

10. The manufacturing method according to claim 8 , wherein a position of a pressing part is fixed, when maintaining temperature of the junction at the first temperature, and
the pressing part is the part at which the metallic plate and the frame body are pressed against each other.

11. The manufacturing method according to claim 8 , wherein the third load is smaller than first load.

12. The manufacturing method according to claim 8 , wherein the temperature of the junction is maintained at the first temperature for 30 seconds or longer.

Assignees

• Toyota Motor Co Ltd

Inventors

• Nakamura Hideo
• Shibata Yoshinori
• Sugiyama Tooru
• Yamamoto Yu

Classifications

• H10W70/02

  of conductive package substrates serving as an interconnection, e.g. of metal plates (manufacture or treatment of leadframes H10W70/04) · CPC title

• H10W40/47

  by flowing liquids, e.g. forced water cooling · CPC title

• B29C65/18 Primary

  using heated tools · CPC title

• B29C65/48

  using adhesives {, i.e. using supplementary joining material; solvent bonding} · CPC title

• B29C66/91212

  involving measurement means being part of the welding jaws, e.g. integrated in the welding jaws · CPC title