Method and apparatus for forming elliptical hollow cylinder

Patent metadata

Field	Value
Publication number	US-9821358-B2
Application number	US-201415103350-A
Country	US
Kind code	B2
Filing date	Dec 3, 2014
Priority date	Dec 12, 2013
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

According to a method for forming an elliptical hollow cylinder, part of the elliptical hollow cylinder is formed into a circular hollow cylindrical shape by spinning. The forming method includes a first forming process for forming the part of the elliptical hollow cylinder into a circular hollow cylindrical shape by using an inside roller, and a second forming process for reducing a diameter of the part formed into the circular hollow cylindrical shape in the first forming process by using an outside roller. According to the forming method, it becomes possible to shorten time required for forming the part of the elliptical hollow cylinder into a circular hollow cylindrical shape by spinning.

First claim

The invention claimed is:

1. A method for forming an elliptical hollow cylinder, by which part of the elliptical hollow cylinder is formed into a contracted circular hollow cylindrical shape by spinning, the method comprising:
a first forming process for forming the part of the elliptical hollow cylinder into an expanded circular hollow cylindrical shape by use of an inside roller, the inside roller being moved in a direction perpendicular to a center axis of the elliptical hollow cylinder in the first forming process; and
a second forming process for forming the part into the contracted circular hollow cylindrical shape by reducing a diameter of the part that has already been formed into the expanded circular hollow cylindrical shape in the first forming process by use of an outside roller, wherein
the part of the elliptical hollow cylinder is an end portion of the elliptical hollow cylinder, and
the inside roller has a portion that forms a boundary portion between the end portion and a portion other than the end portion so as to be smoothly curved.

2. The method for forming an elliptical hollow cylinder according to claim 1 , wherein
the second forming process is done in parallel with the first forming process.

3. The method for forming an elliptical hollow cylinder according to claim 1 , wherein
the outside roller is used in the first forming process in addition to the inside roller to form the part of the elliptical hollow cylinder into the expanded circular hollow cylindrical shape by use of the inside roller and the outside roller concurrently.

4. The method for forming an elliptical hollow cylinder according to claim 3 , wherein,
in the first forming process, the inside roller and the outside roller are moved along an axial direction of the elliptical hollow cylinder, and form short-diameter portions of the elliptical hollow cylinder and vicinities of the short-diameter portions into the expanded circular hollow cylindrical shape.

5. The method for forming an elliptical hollow cylinder according to claim 1 , wherein
the outside roller is provided in a single equipment in which the inside roller is also provided, and the first forming process and the second forming process are done in the single equipment.

6. The method for forming an elliptical hollow cylinder according to claim 1 , wherein
the inside roller is longer than the outside roller.

7. The method for forming an elliptical hollow cylinder according to claim 1 , wherein
a processed area by the outside roller in the second forming process is longer than a processed area by the inside roller in the first forming process.

8. An apparatus for forming an elliptical hollow cylinder, by which part of the elliptical hollow cylinder is formed into a contracted circular hollow cylindrical shape by spinning, the apparatus comprising:
an inside roller configured to be located inside the elliptical hollow cylinder, and to be moved in a direction perpendicular to a center axis of the elliptical hollow cylinder to form the part of the elliptical hollow cylinder into an expanded circular hollow cylindrical shape; and
an outside roller configured to be located outside the elliptical hollow cylinder, and to form the part into the contracted circular hollow cylindrical shape by reducing a diameter of the part that has already been formed into the expanded circular hollow cylindrical shape by the inside roller, wherein
the part of the elliptical hollow cylinder is an end portion of the elliptical hollow cylinder, and
the inside roller has a portion that is configured to form a boundary portion between the end portion and a portion other than the end portion so as to be smoothly curved.

9. The apparatus for forming an elliptical hollow cylinder according to claim 8 , wherein
the outside roller and the inside roller are disposed along an axial direction of the elliptical hollow cylinder, and are configured to move in the axial direction at the same speed while keeping a constant distance therebetween.

10. The apparatus for forming an elliptical hollow cylinder according to claim 8 , wherein,
the inside roller and the outside roller are configured such that when the inside roller forms the part of the elliptical hollow cylinder into the expanded circular hollow cylindrical shape, the outside roller also forms the part of the elliptical hollow cylinder into the expanded circular hollow cylindrical shape.

11. The apparatus for forming an elliptical hollow cylinder according to claim 10 , wherein
the inside roller and the outside roller are movable along an axial direction of the elliptical hollow cylinder, and are configured to form short-diameter portions of the elliptical hollow cylinder and vicinities of the short-diameter portions into the expanded circular hollow cylindrical shape.

12. The apparatus for forming an elliptical hollow cylinder according to claim 8 , wherein
the inside roller is longer than the outside roller.

13. The apparatus for forming an elliptical hollow cylinder according to claim 8 , wherein
a processed area by the outside roller is longer than a processed area by the inside roller.

Assignees

• Calsonic Kansei Corp

Inventors

• Kawashima Dai
• Hioki Shinji
• Tokita Shuji

Classifications

• B21D41/04

  Reducing; Closing · CPC title

• B21D22/14 Primary

  Spinning · CPC title