Bone fusion system

Patent metadata

Field	Value
Publication number	US-9820788-B2
Application number	US-201214347442-A
Country	US
Kind code	B2
Filing date	Oct 5, 2012
Priority date	Oct 5, 2011
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

A method and system for performing bone fusion and/or securing one or more bones, such as adjacent vertebra, are disclosed. The screws include a threaded tip connected to a main shaft and a threaded outer sleeve that rotates relative to the outer shaft until locked down. Independent rotation of the threaded outer sleeve relative to the threaded distal tip allows compression or distraction to modify the gap between the vertebral bodies. The screws are passed from the inferior to superior vertebra or superior to inferior, for example, through a trans-pedicular route to avoid neurological compromise. At the same time, the path of screw insertion is oriented to reach superior or inferior vertebra. An intervertebral cage of the system is configured for lateral expansion from a nearly straight configuration to form a large footprint in the disc space. The screws and cage may be combined for improved fixation with minimal invasiveness.

First claim

That which is claimed:

1. A bone screw comprising:
a threaded tip having threads in a first orientation;
a main shaft having a proximal end and a distal end, the distal end of the main shaft connected to the threaded tip and extending proximally therefrom;
a threaded outer sleeve having a proximal end, a distal end, an exterior surface having threads in a second orientation that is opposite the first orientation, and an interior surface defining an axial opening extending between the proximal end and distal end and having a proximal portion and a distal portion, wherein at least the distal portion of the interior surface is non-threaded, the axial opening has a diameter greater than the proximal end of the main shaft, and the threaded outer sleeve is extendable over and freely rotatable about the proximal end of the main shaft, and
a stop member coupled to the main shaft proximal to and axially spaced apart from a proximal end of the threaded tip, the stop member abutting the threaded outer sleeve during rotation of the threaded outer sleeve to stop axial translation of the outer threaded sleeve relative to the threaded tip.

2. The screw of claim 1 , wherein the proximal end of the main shaft has a driver interface and a proximal end of the threaded outer sleeve has a driver interface.

3. The screw of claim 1 , further comprising a fastener configured for attachment to the proximal end of the main shaft so as to lock the threaded outer sleeve between the fastener and the stop.

4. The screw of claim 3 , wherein the fastener is a nut and the proximal end of the main shaft includes threads configured to mate with the nut.

5. The screw of claim 1 , wherein the threaded outer sleeve has a larger diameter than the threaded tip.

6. The screw of claim 5 , further comprising a fastener configured for attachment to the proximal end of the main shaft so as to lock the threaded outer sleeve between the fastener and the threaded tip.

7. The screw of claim 6 , wherein the fastener is a nut and the proximal end of the main shaft includes threads configured to mate with the nut.

8. The screw of claim 1 , wherein the threaded tip has an axial opening configured to allow passage of the threaded tip over a working wire.

9. The screw of claim 8 , wherein the main shaft has an axial opening configured to allow passage of the threaded tip over a working wire.

10. The screw of claim 1 , further comprising a cage configured for positioning between the threaded tip and the threaded outer sleeve and over the main shaft.

11. The screw of claim 10 , wherein the cage has an outer diameter equal to a diameter of the threaded tip.

12. The screw of claim 11 , wherein the cage is a cylinder defining a plurality of holes between a proximal end and a distal end.

13. The screw of claim 12 , wherein the distal end of the cage includes at least one locking surface configured to mate with a proximal surface of the threaded tip.

14. The screw of claim 10 , further comprising a stop member and wherein the cage is configured to slide over the stop member.

15. A method of relatively moving at least two bones, the method comprising:
advancing a linearly arranged threaded distal tip disposed on a distal end of a main shaft through a proximal one of the bones and into a distal one of the bones until the threaded distal tip extends at least partially within the distal bone, the threaded distal tip having threads in a first orientation;
advancing an externally threaded proximal outer sleeve over the main shaft through the proximal bone until a distal end of the proximal outer sleeve extends at least partially within the proximal bone, the distal end of the proximal outer sleeve being is axially spaced apart from the distal bone and a proximal end of the threaded distal tip, the proximal outer sleeve having threads in a second orientation, the second orientation being opposite the first orientation; and
rotating the proximal outer sleeve relative to the threaded distal tip so as to translate the proximal outer sleeve and the proximal bone relative to the threaded distal tip and the distal bone, wherein a stop member coupled to the main shaft proximal to and axially spaced apart from the proximal end of the threaded distal tip prevents axial movement of the proximal outer sleeve axially past the stop member towards the threaded tip.

Assignees

• H Lee Moffitt Cancer Ct & Res
• Univ South Florida

Inventors

• Vrionis Frank D
• Aghayev Kamran
• Gonzalez Blohm Sabrina A
• Doulgeris James J

Classifications

• A61F2002/30593

  hollow · CPC title

• A61F2002/30261

  parallelepipedal · CPC title

• A61F2002/30479

  using a locking ball · CPC title

• A61F2002/30579

  with mechanically expandable devices, e.g. fixation devices · CPC title

• A61F2/4455

  for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages (intervertebral discs A61F2/442) · CPC title