Angled offset tulip assembly

Patent metadata

Field	Value
Publication number	US-9820780-B2
Application number	US-201514871267-A
Country	US
Kind code	B2
Filing date	Sep 30, 2015
Priority date	Sep 30, 2015
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

An angled offset tulip has an angled offset tulip with a rod receiving portion and a bone screw receiving portion. The bone screw receiving portion has a distal opening on a distal end. The rod receiving portion is positioned offset a distance from a center of the distal opening and elevated above the distal opening to form an angle θ. The angle θ is defined as a line passing through the center of the distal opening and a slotted end center. The rod receiving portion has a slotted opening defined by a pair of sides, each side having a proximal end with threads for engaging a set screw to secure a rod. The angled offset tulip can be an angled offset tulip assembly having a collet for receiving, holding and fixing the head of a bone screw.

First claim

What is claimed is:

1. An angled offset tulip assembly comprising:
an angled offset tulip, the angled offset tulip being a single one-piece component having a rod receiving portion and a bone screw receiving portion, the bone screw receiving portion has a distal opening on a distal end and a threaded opening on a proximal end and the rod receiving portion is positioned offset a distance from a center of the distal opening and elevated above the distal opening to form an angle θ, θ being defined as a line passing through the center of the distal opening and a slotted end center, θ being in the range of 30 degrees to less than 60 degrees, the rod receiving portion having a slotted opening defined by a pair of sides, each side having a proximal end with threads for engaging a first set screw to secure a rod;
a collet for receiving a head of the bone screw, the collet having a proximal end and a distal end, the collet being inside a recess of the bone screw receiving portion, and wherein the collet is configured to fit over and receive and hold the head of the bone screw; and
wherein the collet has an exterior surface positioned between the proximal and distal ends, the exterior surface being sized to move axially inside the tulip aligned by a pair of complimentary convex arcuate projections, each projection configured to enter an opposing slot in the recess, the collet having a plurality of arcuate fingers positioned to create a bulbous exterior shape with an interior receiving chamber complimentarily shaped relative to the head of the bone screw, the arcuate fingers separated by slots extending from near the proximal end through the distal end in an initial pre-loaded position, the plurality of arcuate fingers collectively being larger in diameter than a tapered end annular opening at the distal opening of the tulip; and
wherein upon insertion of the bone screw receiving portion of the tulip over the head of the bone screw, the collet moves proximally over the head simultaneously causing the arcuate fingers to flex and move past a maximum diameter of the head of the bone screw, loosely holding the head in the complimentary shaped interior receiving chamber allowing polyaxial movement of the angled offset tulip to adjust the orientation of the rod receiving portion and upon tightening of a second set screw in the threaded opening on the proximal end of the bone screw receiving portion, the plurality of arcuate fingers are compressed about the head of the bone screw by the tapered end annular opening at the distal opening thereby fixing the bone screw into the tulip and the orientation of the rod receiving portion prior to tightening the first set screw against the rod to be secured in the rod receiving portion.

2. The angled offset tulip assembly of claim 1 further comprises:
a bone screw.

3. The angled offset tulip assembly of claim 2 wherein the bone screw has at least a partially hemispherical head with an end configured to receive a bone screw driver device.

4. The angled offset tulip assembly of claim 2 wherein the bone screw has at least a partially hemispherical head.

5. The angled offset tulip assembly of claim 2 wherein the bone screw has one of the following head shapes; at least partially a hemispherical or spherical head.

6. The angled offset tulip assembly of claim 1 wherein the bone screw receiving portion of the angled offset tulip has a proximal end with a threaded proximal opening for receiving the second set screw, the second set screw having an opening for receiving a driver device.

7. The angled offset tulip assembly of claim 1 wherein the slotted opening of the rod receiving portion of the angled offset tulip has a circular bottom to receive a rod being vertically elevated relative to the distal opening for receiving a bone screw.

8. The angled offset tulip assembly of claim 7 wherein the slotted opening is offset relative to the distal opening, the slotted opening having a center plane passing through an axis of the circular bottom, the rod receiving portion having a center plane being parallel relative to a distal opening center plane passing through the center of the distal opening of the bone screw receiving portion.

9. The angled offset tulip assembly of claim 1 wherein a bottom of the rod receiving portion is positioned above the distal end of the bone screw receiving portion.

10. The angled offset tulip assembly of claim 1 wherein the collet has each finger having an arcuate shape with an inwardly positioned chamfered end for sliding on the surface of the head of the bone screw thereby flexing the plurality of arcuate fingers.

11. The angled offset tulip assembly of claim 1 wherein the recess of the tulip has a conical surface tapering inward distally, the conical surface compresses the plurality of arcuate fingers of the collet when tightening the second set screw.

12. The angled offset tulip assembly of claim 1 wherein the relaxed outer diameter of the bulbous exterior of the collet is larger than the distal opening of the tulip.

13. The angled offset tulip assembly of claim 1 wherein the collet has at least six or more fingers separated by slots.

14. The angled offset tulip assembly of claim 13 wherein an inner surface of the collet along an inner surface of the plurality of fingers forms the complimentary head receiving chamber in a hemispherical or at least partial hemispherical shape sized to pass over and past the maximum diameter of the head of the bone screw.

15. The angled offset tulip assembly of claim 14 wherein the head of the bone screw has a driving feature for torsionally driving the screw into bone.

16. The angled offset tulip assembly of claim 1 wherein each finger has a length, width or thickness sufficiently compliant to flexure or deflect inward or outward to expand or contract upon assembly and tightening of the second set screw.

17. A method of assembling an angled offset tulip assembly comprises the step of:
providing an angled offset tulip assembly, including a single one piece angled offset tulip having a bone screw receiving portion and an angled offset tulip rod receiving portion offset from the bone screw receiving portion, the angled offset tulip having a bone screw receiving portion with a distal opening on a distal end and the rod receiving portion positioned offset a distance from a center of the distal opening and elevated above the distal opening to form an angle θ, θ being defined as a line passing through the center of the distal opening and a slotted end center, θ being in the range of 30 degrees to less than 60 degrees, the rod receiving portion having a slotted opening defined by a pair of sides, each side having a proximal end with threads for engaging a set screw to secure a rod; and
positioning a collet inside a recess of the bone screw receiving portion of the angled offset tulip, the collet being retained in the recess, the collet having an exterior surface positioned between the proximal and distal ends, the exterior surface being sized to move axially inside the tulip aligned by a pair of complimentary convex arcuate projections, each projection configured to enter an opposing slot in the recess, the collet having a plurality of arcuate fingers positioned to create a bulbous exterior shape with an interior receiving chamber complimentarily shaped relative to the head of the bone screw, the arcuate fingers separated by slots extending from near the proximal end through the distal end in an initial pre-loaded position, the plurality of arcuate fingers collectively being larger in diameter than a tapered end

Assignees

• Amendia Inc

Inventors

• Duncan Jim
• Sayger Daniel
• Barra Kenneth Richard

Classifications

• A61B17/7032 Primary

  Screws or hooks with U-shaped head or back through which longitudinal rods pass · CPC title

• A61B2017/00526

  Methods of manufacturing · CPC title

• A61B17/7035 Primary

  Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other · CPC title

• A61B17/7041

  with single longitudinal rod offset laterally from single row of screws or hooks (A61B17/7044 takes precedence) · CPC title

• A61B17/863

  with thread interrupted or changing its form along shank, other than constant taper · CPC title