Heating method of honeycomb structure

Patent metadata

Field	Value
Publication number	US-9820337-B2
Application number	US-201414496618-A
Country	US
Kind code	B2
Filing date	Sep 25, 2014
Priority date	Mar 30, 2012
Publication date	Nov 14, 2017
Grant date	Nov 14, 2017

Abstract

The heating method of honeycomb structure includes a heating step of supplying a power to a honeycomb structure body of a honeycomb structure including the tubular honeycomb structure body having porous partition walls to define and form a plurality of cells and a circumferential wall positioned at an outermost circumference, and heating by electricity conduction, and a catalyst loaded onto the partition walls of the honeycomb structure body, to heat the honeycomb structure body up to a target temperature, and in the heating step, there is provided, at least once, a supply power decrease section where the supply of the power to the honeycomb structure body is stopped or the power to be supplied to the honeycomb structure body is decreased before the lowest temperature in a heating region of the honeycomb structure body reaches the target temperature.

First claim

The invention claimed is:

1. A heating method of a honeycomb structure, the method comprising:
providing a tubular honeycomb structure body having a resistance value that lowers with rising temperature and which has porous partition walls to define and form a plurality of cells which become through channels for a fluid and extend from a first end face to a second end face and a circumferential wall positioned at an outermost circumference, and which is heated by electricity conduction, and a catalyst loaded onto the partition walls of the honeycomb structure body, the method further comprising:
a heating step of supplying a power to the honeycomb structure body of the honeycomb structure to heat the honeycomb structure body up to a target temperature,
wherein in the heating step, there is provided, at least once, a supply power decrease section where the supply of the power to the honeycomb structure body is stopped or the power to be supplied to the honeycomb structure body is decreased before the lowest temperature in a heating region of the honeycomb structure body reaches the target temperature.

2. The heating method of the honeycomb structure according to claim 1 , wherein in the heating step, after the supply power decrease section, there is provided a supply power return section where the supply of the power to the honeycomb structure body is restarted or the power to be supplied to the honeycomb structure body is increased from a decreased state.

3. The heating method of the honeycomb structure according to claim 1 , wherein in the heating step, the honeycomb structure body is heated until the lowest temperature in the heating region of the honeycomb structure body becomes 100° C. or more.

4. The heating method of the honeycomb structure according to claim 2 , wherein in the heating step, the honeycomb structure body is heated until the lowest temperature in the heating region of the honeycomb structure body becomes 100° C. or more.

5. The heating method of the honeycomb structure according to claim 1 , wherein in the heating step, the honeycomb structure body is heated so that the highest temperature in the heating region of the honeycomb structure body does not exceed 1000° C.

6. The heating method of the honeycomb structure according to claim 2 , wherein in the heating step, the honeycomb structure body is heated so that the highest temperature in the heating region of the honeycomb structure body does not exceed 1000° C.

7. The heating method of the honeycomb structure according to claim 3 , wherein in the heating step, the honeycomb structure body is heated so that the highest temperature in the heating region of the honeycomb structure body does not exceed 1000° C.

8. The heating method of the honeycomb structure according to claim 1 , wherein in the heating step, a difference between the highest temperature and the lowest temperature in the heating region of the honeycomb structure body is 900° C. or less.

9. The heating method of the honeycomb structure according to claim 2 , wherein in the heating step, a difference between the highest temperature and the lowest temperature in the heating region of the honeycomb structure body is 900° C. or less.

10. The heating method of the honeycomb structure according to claim 3 , wherein in the heating step, a difference between the highest temperature and the lowest temperature in the heating region of the honeycomb structure body is 900° C. or less.

11. The heating method of the honeycomb structure according to claim 1 , wherein the honeycomb structure further comprises two or more electrode members disposed on a side surface of the honeycomb structure body.

12. The heating method of the honeycomb structure according to claim 2 , wherein the honeycomb structure further comprises two or more electrode members disposed on a side surface of the honeycomb structure body.

13. The heating method of the honeycomb structure according to claim 3 , wherein the honeycomb structure further comprises two or more electrode members disposed on a side surface of the honeycomb structure body.

14. The heating method of the honeycomb structure according to claim 1 , wherein in the heating step, the supply power decrease section is provided in a state where at least the highest temperature in the heating region of the honeycomb structure body is a temperature which is not less than the target temperature.

15. The heating method of the honeycomb structure according to claim 2 , wherein in the heating step, the supply power decrease section is provided in a state where at least the highest temperature in the heating region of the honeycomb structure body is a temperature which is not less than the target temperature.

16. The heating method of the honeycomb structure according to claim 3 , wherein in the heating step, the supply power decrease section is provided in a state where at least the highest temperature in the heating region of the honeycomb structure body is a temperature which is not less than the target temperature.

17. The heating method of the honeycomb structure according to claim 1 , wherein in the supply power decrease section, the highest temperature in the heating region of the honeycomb structure body lowers with an elapse of time.

18. The heating method of the honeycomb structure according to claim 2 , wherein in the supply power decrease section, the highest temperature in the heating region of the honeycomb structure body lowers with an elapse of time.

19. The heating method of the honeycomb structure according to claim 3 , wherein in the supply power decrease section, the highest temperature in the heating region of the honeycomb structure body lowers with an elapse of time.

Assignees

• Ngk Insulators Ltd

Inventors

• Sakuma Takeshi
• Saiki Katsumi

Classifications

• B01J35/04

  Operations & Transport · mapped topic

• B29D99/0089

  Producing honeycomb structures (consisting of porous ceramic ware C04B38/0006) · CPC title

• F01N3/2026

  directly electrifying the catalyst substrate, i.e. heating the electrically conductive catalyst substrate by joule effect · CPC title

• B29L2022/007

  integrally moulded or formed · CPC title

• F01N9/00 Primary

  Electrical control of exhaust gas treating apparatus (monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00; conjoint electrical control of two or more combustion engine functions F02D43/00) · CPC title