RFeB-based magnet and method for producing RFeB-based magnet

Patent metadata

Field	Value
Publication number	US-9818513-B2
Application number	US-201414502056-A
Country	US
Kind code	B2
Filing date	Sep 30, 2014
Priority date	Oct 4, 2013
Publication date	Nov 14, 2017
Grant date	Nov 14, 2017

Abstract

Provided is a combined type RFeB-based magnet, including: a first unit magnet; a second unit magnet; and an interface material that bonds the first unit magnet and the second unit magnet, in which the first unit magnet and the second unit magnet are RFeB-based magnets containing a light rare earth element R L that is at least one element selected from the group consisting of Nd and Pr, Fe, and B, in which the interface material contains at least one compound selected from the group consisting of a carbide, a hydroxide, and an oxide of the light rare earth element R L , and in which an amount of a heavy rare earth element R H that is at least one element selected from the group consisting of Dy, Tb and Ho in the second unit magnet is more than that in the first unit magnet.

First claim

What is claimed is:

1. A combined RFeB-based magnet, comprising:
a first unit magnet;
a second unit magnet; and
an interface material that bonds the first unit magnet and the second unit magnet,
wherein the first unit magnet and the second unit magnet are RFeB-based magnets containing a light rare earth element R L that is at least one element selected from the group consisting of Nd and Pr, Fe, and B,
wherein the interface material contains at least one compound selected from the group consisting of a carbide, a hydroxide, and an oxide of the light rare earth element R L , and
wherein an amount of a heavy rare earth element R H that is at least one element selected from the group consisting of Dy, Tb and Ho in the first unit magnet is 0% by mass to less than 2.0% by mass and an amount of the heavy rare earth element R H in the second unit magnet is 2.0% by mass to 5% by mass,
wherein a squareness ratio H k /H cj that is a ratio of a magnetic field H k corresponding to 90% of a residual magnetic flux density B r to a coercive force H cj in a second quadrant of a magnetization curve is 90% or more, and
wherein a volume ratio of the second unit magnet to the combined RFeB-based magnet is 35% or less.

2. The combined RFeB-based magnet according to claim 1 ,
wherein bonding surfaces of the first unit magnet and the second unit magnet are planar surfaces.

3. The combined RFeB-based magnet according to claim 1 ,
wherein the second unit magnet is disposed on a surface side of the combined RFeB-based magnet.

4. The combined RFeB-based magnet according to claim 1 ,
wherein the combined RFeB-based magnet is plated-shaped and the second unit magnet is disposed at an end portion or a corner portion of the plated-shaped combined RFeB-based magnet.

5. A method for producing the combined RFeB-based magnet of claim 1 , comprising:
a grain boundary diffusion treatment step of heating in a state in which bonding surfaces of the first unit magnet and the second unit magnet are brought into contact with each other through paste obtained by mixing a metal powder containing the heavy rare earth element R H and an organic material.

6. The method for producing the combined RFeB-based magnet according to claim 5 ,
wherein the bonding surfaces are planar surfaces.

Assignees

• Takagi Shinobu
• Daido Steel Co Ltd

Inventors

• Takagi Shinobu

Classifications

• H01F41/0293

  diffusion of rare earth elements, e.g. Tb, Dy or Ho, into permanent magnets · CPC title

• H01F7/021

  Construction of PM (H01F7/0278 takes precedence; PM compositions H01F1/032) · CPC title

• C22C38/002 Primary

  containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60 · CPC title

• B23K2101/06

  Tubes · CPC title

• C22C2202/02

  Magnetic · CPC title