Ice sensor for a heat pump

Patent metadata

Field	Value
Publication number	US-9816745-B2
Application number	US-201213690561-A
Country	US
Kind code	B2
Filing date	Nov 30, 2012
Priority date	Nov 30, 2012
Publication date	Nov 14, 2017
Grant date	Nov 14, 2017

Abstract

In various implementations, an ice sensor may include heater(s), ice accumulation surface(s), and/or temperature sensor(s). During operation, heat from a heater may be provided to an ice accumulation surface and a temperature sensor(s) may determine temperature(s) of the ice accumulation surface. A determination of whether ice is present on the ice sensor may be based at least partially on the determined temperature(s).

First claim

The invention claimed is:

1. A method comprising:
exposing an ice accumulation surface of an ice sensor coupled to at least a portion of a heat pump to an area proximate the heat pump, wherein the ice sensor includes one or more heaters and one or more temperature sensors, the one or more heaters separated from the one or more temperature sensors by the ice accumulation surface;
using the one or more heaters of the ice sensor to provide heat to the exposed ice accumulation surface, wherein the one or more heaters comprises a positive temperature coefficient heater;
determining one or more temperatures of the ice accumulation surface using the one or more temperature sensors at different times;
determining if ice is present on the ice accumulation surface based at least partially on at least one of the determined temperatures;
running at least one defrost cycle if ice is present on the ice accumulation surface;
restricting operation of the ice sensor to allow the ice sensor to re-acclimate to the environment; and
activating the ice sensor in order to determine if ice is still present on the ice accumulation surface.

2. The method of claim 1 further comprising running at least one defrost cycle of the heat pump if ice is still present on the ice accumulation surface and restricting a defrost operation if ice is not present on the ice accumulation surface after the ice sensor has re-acclimated.

3. The method of claim 1 further comprising restricting at least one running defrost cycle of the heat pump if ice is not present on the ice accumulation surface.

4. The method of claim 1 wherein determining one or more temperatures comprises:
determining a first temperature of the ice accumulation surface at a first predetermined point in time; and
wherein determining if ice is present on the ice accumulation surface comprises determining if the first temperature is within a predetermined range of temperatures for the first predetermined point in time.

5. The method of claim 1 wherein determining whether ice is present on the ice accumulation surface comprises:
determining a slope based at least partially on at least two of the determined temperatures, wherein the slope comprises a change in temperature over a period of time; and
wherein ice is present on the ice accumulation surface if the slope is less than approximately 18 degrees Fahrenheit/minute.

6. The method of claim 1 wherein determining whether ice is present on the ice accumulation surface comprises:
determining one or more slopes based at least partially on at least two of the determined temperatures, wherein a slope comprises a change in temperature over a predetermined period of time; and
wherein determining if ice is present on the ice accumulation surface is at least partially based on one or more of the determined slopes.

7. The method of claim 1 further comprising:
determining an amount of time that the heat has been provided to the ice accumulation surface; and
lowering the amount of heat provided by the ice sensor if the amount of time is greater than a predetermined maximum operation amount of time.

8. The method of claim 1 further comprising lowering the amount of heat provided by the ice sensor to the ice accumulation surface if at least one of the determined temperatures of the ice accumulation surface is greater than a predetermined maximum temperature.

9. A system comprising:
a heat pump adapted to perform at least one defrost operation; and
an ice sensor comprising:
a U-shaped tube;
an ice accumulation surface; and
one or more heaters at one end of the U-shaped tube and adapted to provide heat to the ice accumulation surface, the one or more heaters coupled to one or more temperature sensors at the other end of the U-shaped tube, wherein the one or more temperature sensors are separated from the one or more heaters by the ice accumulation surface, and the one or more temperature sensors are adapted to determine at least one temperature of the ice accumulation surface at different times;
wherein the ice sensor is adapted to detect ice on the ice accumulation surface based on at least one of the determined temperatures; and

wherein the heat pump performs at least one defrost operation when ice is detected on the ice accumulation surface of the ice sensor and wherein the heat pump is operable to restrict operation of the ice sensor to allow the ice sensor to re-acclimate to the environment and to re-activate the ice sensor in order to determine if ice is still present on the ice accumulation surface.

10. The system of claim 9 wherein the ice sensor is disposed proximate a portion of the heat pump.

11. The system of claim 9 wherein the ice sensor is coupled to a portion of the heat pump.

12. The system of claim 11 wherein the portion of the heat pump comprises the outdoor coil.

13. The system of claim 9 wherein the ice sensor comprises a body adapted to couple to at least a portion of the heat pump.

14. An ice sensor for a heat pump, the ice sensor comprising:
an ice accumulation surface; and
one or more heaters coupled to the ice accumulation surface and adapted to provide heat to the ice accumulation surface, the one or more heaters coupled to one or more temperature sensors, wherein the one or more temperature sensors are separated from the one or more heaters by the ice accumulation surface, and the one or more temperature sensors are adapted to determine at least one temperature of the ice accumulation surface at different times and coupled to one or more current sensors adapted to determine the current passing through the one or more heaters at different times;
wherein the ice sensor determines whether ice is present on the ice accumulation surface based at least partially on at least one of the determined temperatures or on at least one of the determined currents; and
wherein the heat pump performs at least one defrost operation when ice is detected on the ice accumulation surface of the ice sensor and wherein the heat pump is operable to restrict operation of the ice sensor to allow the ice sensor to re-acclimate to the environment and to re-activate the ice sensor in order to determine if ice is still present on the ice accumulation surface.

15. The ice sensor of claim 14 wherein at least one of the temperature sensors is coupled proximate an end of the ice sensor, and wherein at least one of the heaters is coupled proximate an opposite end of the ice sensor.

16. The ice sensor of claim 14 further comprising an at least partially hollow housing, wherein the ice accumulation surface comprises an outer surface of the housing.

17. The ice sensor of claim 14 wherein at least one of the temperature sensors and at least one of the heaters comprises a positive temperature coefficient heater.

18. The ice sensor of claim 14 further comprising an at least partially hollow housing, wherein the ice accumulation surface comprises an outer surface of the housing, wherein at least one of the temperature sensors and at least one of the heaters comprises a positive temperature coefficient heater, and wherein at least one of the positive temperature coefficient heaters is disposed at least partially in the housing.

19. The ice sensor of claim 14 further comprising a body, wherein the body comprises an electrically conductive material, and wherein the ice accumulation surface comprises at least a portion of the body.

20. The ice sensor of claim 14 further comprising a coupling member adapted to couple the ice sensor to

Assignees

• Lennox Ind Inc

Inventors

• Uselton Robert B “Dutch”
• Douglas Jonathan

Classifications

• F25D21/06

  Removing frost (defrosting cycles F25B47/02) · CPC title

• F25D21/02 Primary

  Detecting the presence of frost or condensate · CPC title