Panel and method of manufacture

Patent metadata

Field	Value
Publication number	US-9816278-B2
Application number	US-85864410-A
Country	US
Kind code	B2
Filing date	Aug 18, 2010
Priority date	Dec 29, 2005
Publication date	Nov 14, 2017
Grant date	Nov 14, 2017

Abstract

A panel, in particular a floor panel, has a core of a wooden material, in particular MDF or HDF, or a wooden material/plastic mixture. A pattern is arranged on a visible side. The visible side is provided on at least one side edge (I, II) with a chamfer running at an angle α hereto and a length (L). The angle α of at least one of the chamfers varies over the length (L).

First claim

It is claimed:

1. A method for producing a panel with a core of a wooden material, comprising guiding a side edge (I or II) of the panel past an oscillating laser which has a mass unbalance to generate an oscillation about an axis running parallel to a transport direction (T) of the panel to form a chamfer having an angle which at different points along a length of the panel have different values, wherein the angle at the different points forms angles α, α 1 , α 2 which are arbitrary and non-continuous and changes over a length (L 1 ) of an area of the chamfer, wherein the angle is determined iteratively in an area embodied at a constant angle in order to obtain a V joint of different widths due to the changing angles α, α 1 , α 2 over the length of the panel, and a lower edge of the chamfer is cut straight, based on the visible side, such that an impermeable connection of two panels is provided.

2. The method according to claim 1 , wherein a pattern is directly printed on the top of the panel.

3. The method according to claim 1 , wherein a pattern is applied to a paper web which together with a synthetic resin layer is pressed to a visible side of the panel.

4. The method according to claim 1 , wherein a pattern is printed out directly onto the chamfer.

5. The method according to claim 4 , wherein a relief is embossed in a surface of the chamfer.

6. The method according to claim 5 , wherein onto the pattern on the chamfer a synthetic resin layer is applied and the relief is embossed in the synthetic resin layer.

7. The method according to claim 4 , wherein the pattern is printed directly onto at least one of the visible side and the chamfer.

8. The method according to claim 4 , further comprising embossing a relief in a surface of the chamfer which corresponds to a structure of the pattern.

9. The method according to claim 8 , wherein the structure is a wood grain.

10. The method according to claim 1 , wherein a chamfer is formed at two opposite side edges (I, II) of the panel.

11. The method according to claim 10 , wherein the chamfer is formed at all side edges of the panel.

12. The method according to claim 1 , wherein a size of an angle of the chamfer varies arbitrarily over the length (L) of the chamfer.

13. The method according to claim 12 , wherein the angle at a point along the panel varies in a range of 15°-89°.

14. The method according to claim 13 , wherein the angle at a point along the panel varies between 37°and 42°.

15. The method according to claim 1 , wherein the chamfer is flat or curved in a convex or concave manner.

16. The method according to claim 1 , wherein the wooden material is MDF or HDF or a wooden material/plastic mixture.

17. A method for producing a panel, comprising guiding a side edge (I or II) of the panel past an oscillating laser tool which has a mass unbalance to generate an oscillation about an axis running parallel to a transport direction (T) of the panel to form a chamfer having an angle which at different points along a length of the panel have different values and at its lower edge of the chamfer runs straight, based on a visible side, such that an impermeable connection of two panels is provided.

18. The method according to claim 17 , wherein the angle is in a range of 15°-89°.

19. The method according to claim 18 , wherein a relief is embossed in a surface of the chamfer.

20. The method according to claim 19 , wherein a pattern is printed directly on a visible side of a core of the panel and the chamfer such that the visible side is devoid of a decorative paper or carrier layer.

21. The method according to claim 20 , wherein a synthetic resin layer is applied on the chamfer.

22. The method according to claim 21 , wherein a relief is embossed in the synthetic resin layer surface of the chamfer which corresponds to the pattern printed directly onto the visible side and the chamfer.

23. The method according to claim 17 , wherein the laser tool oscillates about an axis running parallel to a transport direction (T) of the panel.

24. The method according to claim 17 , wherein the laser tool is a laser.

25. A method for producing a panel with a core of a wooden material, comprising guiding a side edge (I or II) of the panel past an oscillating laser which has a mass unbalance to generate an oscillation about an axis running parallel to a transport direction (T) of the panel to form a chamfer having an angle which at different points along a length of the panel have different values, wherein a size of an angle of the chamfer varies arbitrarily over the length (L) of the chamfer in a range of 15°-89°, wherein the angle at the different points forms angles α, α 1 , α 2 which are arbitrary and non-continuous and changes over a length (L 1 ) of an area of the chamfer, wherein the angle is determined iteratively in an area embodied at a constant angle in order to obtain a V joint of different widths due to the changing angles α, α 1 , α 2 over the length of the panel and a lower edge of the chamfer is cut straight, based on a visible side, such that an impermeable connection of two panels is provided.

26. A method for producing a panel with a core of a wooden material, comprising guiding a side edge (I or II) of the panel past an oscillating laser which oscillates about an axis running parallel to a transport direction (T) of the panel to form a chamfer having an angle which at different points along a length of the panel have different values, wherein:
a size of an angle of the chamfer varies arbitrarily over the length (L) of the chamfer in a range of 15°-89° and at a lower edge of the chamfer remains constant based on a visible side, such that an impermeable connection of two panels is provided;
a pattern is printed out directly onto the chamfer;
a relief is embossed in a surface of the chamfer; and
onto the pattern on the chamfer a synthetic resin layer is applied and the relief is embossed in the synthetic resin layer, wherein to increase precision during machining, the panel is guided through and between two plates and guided past the oscillating laser.

Assignees

• Groeke Carsten
• Prager Martin
• Flooring Technologies Ltd

Inventors

• Groeke Carsten
• Prager Martin

Classifications

• E04F15/02033

  Joints with beveled or recessed upper edges · CPC title

• E04F13/165

  with an outer layer imitating natural stone, brick work, tiled surface or the like · CPC title

• B44C5/043

  containing wooden elements · CPC title

• Y10T29/49629

  Panel · CPC title

• E04F15/02 Primary

  Flooring or floor layers composed of a number of similar elements (of webs E04F15/16) · CPC title