Process for preparing polyoxymethylene
US-9765172-B2 · Sep 19, 2017 · US
US9815934B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9815934-B2 |
| Application number | US-201414890060-A |
| Country | US |
| Kind code | B2 |
| Filing date | May 9, 2014 |
| Priority date | May 9, 2013 |
| Publication date | Nov 14, 2017 |
| Grant date | Nov 14, 2017 |
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Potentially degradable isohexide based compounds and their polymers, derived from renewable resources, are described. Degradable isohexide-based monomers and polymers obtained from renewable resources are also described. Finally, processes for synthesizing such degradable polymers via copolymerization of the isohexide-based monomers and long chain diols are disclosed.
Opening claim text (preview).
We claim: 1. An isohexide-diacetal based polymer having a molecular weight between 3,200 and 27,600 g/mol, comprising Formula 1 wherein m ranges from 10-200. 2. The isohexide-diacetal based polymer of Formula 1 as claimed in claim 1 , wherein the Isohexide-diacetal based polymer of Formula 1 is represented by the compounds of formulae I, II, and III; wherein R is selected from the group consisting of isomannide, isosorbide and isoidide; wherein R is selected from the group consisting of isomannide, isosorbide and isoidide; wherein R is selected from the group consisting of isomannide, isosorbide and isoidide and the variable m ranges from 10-200. 3. The isohexide-diacetal based polymer of Formula 1 as claimed in claim 2 is represented by the group of the following compounds: Copolymer of isomannide-diacetal monomer and C6 to C23 linear diol, Copolymer of isosorbide-diacetal monomer and C6 to C23 linear diol, and Copolymer of isoidide-diacetal monomer and C6 C23 linear diol. 4. A process for the synthesis of isohexide-diacetal based polymer of formula 1 as claimed in claim 1 , wherein said process comprises the steps of: a) suspending sodium hydride in dry tetrahydrofuran to form a sodium hydride suspension; adding slowly a THF solution of isohexide to the sodium hydride suspension over a period of 1-3 hours and stirring for 24-48 hours at room temperature ranging between 25-35° C. to form a first mixture; adding chloromethyl methyl ether to the mixture over 4-5 hours to form a second mixture and stirring the second mixture for a period ranging between 24 to 48 hours to obtain the isohexide-diacetal monomer of formula I; b) heating isohexide-diacetal monomer of formula I as obtained in step (a) with 1-5 mol % p TSA (p-toluene sulphonic acid) at a beginning temperature ranging between 60 to 100° C. and raising the temperature to between 90 to 140° C. over a period of 1-3 hours followed by shortly evacuating the reaction vessels after every 2-3 minute during the initial 2-3 hours to obtain a polymer melt and stirring the polymer melt over 3-7 hours at 90-140° C. under reduced pressure subsequently cooling and dissolving the solid in chloroform and re-precipitating from methanol to obtain isohexide-diacetal polymer of formula II; c) optionally heating isohexide-diacetal monomer of formula I as obtained in step (a) with 1-5 mol % p TSA (p-toluene sulphonic acid) and long chain diol at temperature ranging between 60 to 100° C. which was raising from 90 to 140° C. over a period of 1-3 hours followed by shortly evacuating the reaction vessels after every 2-3 minute during the initial 2-3 hours to obtain a polymer melt and stirring the polymer melt over 24-48 hours under reduced pressure to obtain copolymer of isohexide-diacetal with long chain diol of formula III. 5. The process as claimed in claim 4 , wherein the isohexide used in step (a) is selected from the group consisting of isomannide, isoidide and isosorbide. 6. The process as claimed in claim 4 , wherein the molecular weight of the isohexide-diacetal polymer of formula II is in the range of 3200-27600 g/mol. 7. The process as claimed in claim 4 , wherein the molecular weight of the copolymer of isohexide-diacetal with long chain diol of formula III is in the range of 10000-30000 g/mol. 8. The process as claimed in claim 4 , wherein the yield of the isohexide-diacetal polymer of formula II is in the range of 46-71%. 9. The process as claimed in claim 4 , wherein the yield of the copolymer of isohexide -diacetal with long chain diol of formula III is in the range of 97-99%. 10. An isohexide-diacetal based polymer having a molecular weight between 3,200 and 27,600 g/mol, comprising Formula 1: wherein the isohexide-diacetal based polymer of Formula 1 is represented by the compounds of formulae II and III, with R selected from the group consisting of isomannide, isosorbide and isoidide and, with respect to formula III, the variable m ranges from 10-200: 11. The isohexide-diacetal based polymer of Formula 1 as claimed in claim 10 is represented by the group of the following compounds: Copolymer of isomannide-diacetal monomer and C6 to C23 linear diol, Copolymer of isosorbide-diacetal monomer and C6 to C23 linear diol, and Copolymer of isoidide-diacetal monomer and C6 to C23 linear diol.
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