Percussion unit

Patent metadata

Field	Value
Publication number	US-9815160-B2
Application number	US-201314403576-A
Country	US
Kind code	B2
Filing date	Apr 24, 2013
Priority date	May 25, 2012
Publication date	Nov 14, 2017
Grant date	Nov 14, 2017

Abstract

A percussion unit for a rotary hammer and/or percussion hammer includes a control unit that is configured for open-loop and/or closed loop control of a pneumatic percussion mechanism. In at least one operating state in which the control unit changes from an idle mode to a percussion mode, the control unit is configured to adjust at least one operating parameter temporarily to a starting value.

First claim

The invention claimed is:

1. A percussion mechanism unit, comprising:
a control unit configured to control a pneumatic percussion mechanism by one or more of open-loop control and closed-loop control,
wherein, in at least one operating state in which an operating parameter is set at an above-critical working value, the control unit is configured to set the operating parameter temporarily to a starting value in order to change from an idling operating state to a percussive operating state,
wherein the operating parameter is a percussion frequency of the percussion mechanism unit that drives a striker that is coupled to the percussion mechanism unit and the starting value lies in a frequency range below a critical working value frequency in which an amplitude of oscillation for the striker has a single value based on a predetermined relationship of the percussion frequency at the starting value to the amplitude of the striker, and
wherein the above-critical working value is set to a percussion frequency of the striker in the percussion mechanism unit at a frequency that is above the critical working value frequency in a frequency range in which the amplitude of oscillation for the striker corresponds to a plurality of values based on the predetermined relationship of the percussion frequency at the above-critical working value to the amplitude of the striker.

2. The percussion mechanism unit as claimed in claim 1 , wherein the control unit is configured to set the operating parameter to an above-critical working value in the idling operating state.

3. The percussion mechanism unit as claimed in claim 1 , wherein the control unit is configured to set the operating parameter directly to the working value in order to change from the idling operating state to the percussive operating state.

4. The percussion mechanism unit as claimed in claim 1 , wherein the operating parameter is a percussion frequency.

5. The percussion mechanism unit as claimed in claim 4 , wherein the control unit is configured to lower one or more of the percussion frequency and the percussion-mechanism rotational speed temporarily to a starting value, in at least one operating state, in order to change from the idling operating state to the percussive operating state.

6. The percussion mechanism unit as claimed in claim 1 , further comprising an operation change sensor configured to signal a change of an operating mode.

7. The percussion mechanism unit as claimed in claim 1 , further comprising a percussion sensor unit configured to signal a percussive operating state.

8. The percussion mechanism unit as claimed in claim 7 , wherein the percussion sensor unit is further configured to identify the percussive operating state by evaluation of at least one drive parameter.

9. The percussion mechanism unit as claimed in claim 7 , wherein the percussion sensor unit has at least one sensor for a mechanical measured quantity, the sensor being configured to detect the percussive operating state.

10. The percussion mechanism unit as claimed in claim 7 , wherein the percussion sensor unit has at least one filter unit configured to isolate a signal component out of a sensor signal of the sensor.

11. The percussion mechanism unit as claimed in claim 1 , wherein the control unit has a learning mode configured to determine the critical value of the operating parameter.

12. The percussion mechanism unit as claimed in claim 11 , wherein, in the learning mode, the control unit stores the critical value of the operating parameter in the case of a successful starting of the percussion mechanism.

13. The percussion mechanism unit as claimed in claim 1 , wherein the control unit has at least one delay parameter configured to influence a time period for a change between two values of the operating parameter.

14. The percussion mechanism unit as claimed in claim 1 , further comprising an operating-condition sensor unit.

15. The percussion mechanism unit as claimed in claim 14 , wherein the control unit is configured to process a measured quantity of the operating-condition sensor unit.

16. The percussion mechanism unit as claimed in claim 1 wherein the percussion mechanism unit is incorporated into a hand power tool.

17. A method for operating a pneumatic percussion mechanism including a percussion mechanism unit, comprising:
setting at least one operating parameter temporarily to a starting value, in at least operating state, in order to change from an idling operating state to a percussive operating state,
wherein the operating parameter is a percussion frequency of the percussion mechanism unit that drives a striker that is coupled to the percussion mechanism unit and the starting value lies in a frequency range below a critical working value frequency in which an amplitude of oscillation for the striker has a single value based on a predetermined relationship of the percussion frequency at the starting value to the amplitude of the striker, and
wherein the above-critical working value is set to a percussion frequency of the striker in the percussion mechanism unit at a frequency that is above the critical working value frequency in a frequency range in which the amplitude of oscillation for the striker corresponds to a plurality of values based on the predetermined relationship of the percussion frequency at the above-critical working value to the amplitude of the striker.

18. The percussion mechanism unit as claimed in claim 1 , wherein the percussion mechanism is configured for one or more of a rotary hammer and a percussion hammer.

19. A percussion mechanism unit comprising:
a percussion sensor unit configured to generate an output corresponding to a measured acceleration in a transmission housing associated with a pneumatic percussion mechanism; and
a control unit operatively connected to the percussion sensor unit, the control unit being configured to control the pneumatic percussion mechanism using at least one of open-loop control and closed-loop control,
wherein the control unit operates in a learning mode configured to isolate a signal component generated by the percussion sensor unit during operation of the pneumatic percussion mechanism and to learn a maximum critical working value frequency for stable operation of the percussion mechanism unit in a percussive operating state based on the signal component.

Assignees

• Bosch Gmbh Robert

Inventors

• Nitsche Rainer
• Tauber Matthias
• Vandamme Antoine
• Schlesak Gerd
• Sprenger Helge
• Diem Carsten
• Fischer Wolfgang
• Hamedovic Haris
• Lennartz Juergen
• Bertsch Christian
• Vega Zavala Mario Eduardo
• Duesselberg Achim

Classifications

• B25D11/005

  Arrangements for adjusting the stroke of the impulse member or for stopping the impact action when the tool is lifted from the working surface · CPC title

• B25D11/00

  Portable percussive tools with electromotor {or other motor} drive · CPC title

• B23Q5/033 Primary

  driven essentially by fluid pressure · CPC title

• B25D2250/201

  for speed, e.g. drilling or percussion speed · CPC title

• B25D2211/068

  Crank-actuated impulse-driving mechanisms · CPC title