System and method for robotic surgery

Patent metadata

Field	Value
Publication number	US-9814468-B2
Application number	US-201715408175-A
Country	US
Kind code	B2
Filing date	Jan 17, 2017
Priority date	Oct 18, 2011
Publication date	Nov 14, 2017
Grant date	Nov 14, 2017

Abstract

A robotic surgery method for cutting a bone of a patient includes characterizing the geometry and positioning of the bone and manually moving a handheld manipulator, the handheld manipulator operatively coupled to a bone cutting tool having an end effector portion, to cut a portion of the bone with the end effector portion. The handheld manipulator further comprises a manipulator housing and an actuator assembly movably coupled between the manipulator housing and the bone cutting tool. The method further includes causing the actuator assembly to automatically move relative to the manipulator housing to maintain the end effector portion of the tool within a desired bone cutting envelope in response to movement of the manipulator housing relative to the bone.

First claim

What is claimed is:

1. A handheld manipulator assembly for manipulating a surgical tool used to perform a surgical procedure on a portion of an anatomy, the handheld manipulator assembly comprising:
a handheld portion configured to be manually supported and moved by a user;
a tool drive assembly supported by the handheld portion, the tool drive assembly configured to receive the surgical tool;
a plurality of elongate structural members operatively coupled between the tool drive assembly and the handheld portion;
at least one pivotal link arranged between the tool drive assembly and the plurality of elongate structural members;
a plurality of lead screws supported by the handheld portion;
a plurality of actuators coupled to the plurality of lead screws, the plurality of actuators configured to drive the lead screws and linearly translate the plurality of elongate structural members relative to the handheld portion; and
a controller in communication with the plurality of actuators and configured to selectively operate the actuators to move the tool drive assembly relative to the handheld portion in at least two degrees of freedom.

2. The handheld manipulator assembly of claim 1 , wherein the controller is configured to selectively operate the actuators to move the tool drive assembly relative to the handheld portion to provide automatic motion compensation in response to movement of the manipulator assembly relative to the portion of the anatomy.

3. The handheld manipulator assembly of claim 1 , wherein the controller is configured to selectively operate the actuators to move the tool drive assembly relative to the handheld portion to maintain the surgical tool within a desired cutting envelope in response to movement of the manipulator assembly relative to the portion of the anatomy.

4. The handheld manipulator assembly of claim 1 , wherein the controller is configured to selectively operate the actuators to move the tool drive assembly relative to the handheld portion to follow a predetermined tool path.

5. The handheld manipulator assembly of claim 4 , wherein the controller is configured to provide motion compensation for following the predetermined tool path.

6. The handheld manipulator assembly of claim 4 , wherein the controller is configured to provide haptic force feedback for following the predetermined tool path.

7. The handheld manipulator assembly of claim 1 , wherein the controller is configured to provide haptic force feedback to the handheld manipulator assembly based on movement of the manipulator assembly relative to the portion of the anatomy.

8. The handheld manipulator assembly of claim 1 , wherein the tool drive assembly comprises a motor configured to actuate the surgical tool.

9. The handheld manipulator assembly of claim 1 , further comprising an actuation mechanism operatively coupled to the handheld portion and configured to control a cutting motion of the surgical tool.

10. The handheld manipulator assembly of claim 9 , wherein the actuation mechanism is a trigger and wherein depression of the trigger causes the surgical tool to rotate about its axis.

11. A robotic surgery system for performing a surgical procedure on a portion of an anatomy, comprising:
a handheld manipulator assembly comprising:
a handheld portion configured to be manually supported and moved by a user;
a tool drive assembly supported by the handheld portion, the tool drive assembly configured to receive a surgical tool;
a plurality of elongate structural members operatively coupled between the tool drive assembly and the handheld portion;
at least one pivotal link arranged between the tool drive assembly and the plurality of elongate structural members;
a plurality of lead screws supported by the handheld portion;
a plurality of actuators coupled to the plurality of lead screws, the plurality of actuators configured to drive the lead screws and linearly translate the plurality of elongate structural members relative to the handheld portion; and
a controller in communication with the plurality of actuators and configured to selectively operate the actuators to move the tool drive assembly relative to the handheld portion in at least two degrees of freedom; and
a tracking subsystem configured to determine a position of the surgical tool.

12. The robotic surgery system of claim 11 , wherein the tracking subsystem comprises an optical tracker system.

13. The robotic surgery system of claim 12 , wherein the optical tracking system is configured to track the position of the surgical tool and a position of the anatomy.

14. The robotic surgery system of claim 12 , further comprising a tracking array coupled to a portion of the handheld manipulator assembly for tracking the position the surgical tool.

15. The robotic surgery system of claim 11 , further comprising a display to display information about the surgical procedure.

16. The robotic surgery system of claim 15 , wherein the display provides information related to the interaction between the surgical tool and the anatomy.

Assignees

• Mako Surgical Corp

Inventors

• Kang Hyosig
• Nortman Scott

Classifications

• A61B34/76

  Manipulators having means for providing feel, e.g. force or tactile feedback · CPC title

• A61B34/75

  Manipulators having means for prevention or compensation of hand tremors · CPC title

• A61B90/03

  Automatic limiting or abutting means, e.g. for safety · CPC title

• A61B2017/00477

  Coupling (A61B2017/0046 takes precedence) · CPC title

• A61B17/1622 Primary

  Drill handpieces (A61B17/1626, A61B17/1628 take precedence) · CPC title