Combination of radar sensor and trim component for a motor vehicle

Patent metadata

Field	Value
Publication number	US-9812787-B2
Application number	US-201414516299-A
Country	US
Kind code	B2
Filing date	Oct 16, 2014
Priority date	Oct 17, 2013
Publication date	Nov 7, 2017
Grant date	Nov 7, 2017

Abstract

A combination of a radar sensor and a trim component, which are to be mounted on a motor vehicle so that the trim component is penetrated by microwaves of the radar sensor, the trim component including at least one layer, which reflects a portion of the microwaves, the trim component including an additional layer, which is configured based on thickness and dielectric constant to reduce the reflection.

First claim

What is claimed is:

1. A system, comprising:
a combination of a radar sensor and an external trim component, which are mountable on a motor vehicle so that the external trim component is penetrate-able by microwaves of the radar sensor, the external trim component including at least one layer on an outer surface of a base body of the external trim component, the outer surface facing away from the radar sensor, the at least one layer reflecting a portion of the microwaves;
wherein the external trim component includes an additional layer on an inner surface of the base body of the external trim component, the inner surface facing the radar sensor, and
wherein the additional layer is configured based on a thickness and a dielectric constant to reduce the reflecting of the portion of the microwaves.

2. The system of claim 1 , wherein the external trim component is a bumper.

3. The system of claim 1 , wherein the reflecting layer and the additional layer are situated on opposite sides of a base body of the external trim component.

4. The system of claim 1 , wherein the additional layer contains at least one ply of film.

5. The system of claim 4 , wherein the additional layer contains multiple plies of the film.

6. A motor vehicle system, comprising:
a motor vehicle; and
a combination of a radar sensor and an external trim component, which are mountable on a motor vehicle so that the external trim component is penetrate-able by microwaves of the radar sensor, the external trim component including at least one layer on an outer surface of a base body of the external trim component, the outer surface facing away from the radar sensor, the at least one layer reflecting a portion of the microwaves;
wherein the external trim component includes an additional layer on an inner surface of the base body of the external trim component, the inner surface facing the radar sensor, and
wherein the additional layer is configured based on a thickness and a dielectric constant to reduce the reflecting of the portion of the microwaves.

7. A method for manufacturing an external trim component for a motor vehicle for use in combination with a radar sensor, which is situated on the motor vehicle so that microwaves of the radar sensor are able to penetrate the external trim component, the method comprising:
providing a base body of the external trim component, the base body having at least one layer on an outer surface of the base body of the external trim component, the outer surface facing away from the radar sensor, the at least one layer being configured to reflect a portion of the microwaves, the base body and each layer of the at least one layer having a certain thickness and a certain dielectric constant;
ascertaining a reflection coefficient curve for the external trim component, which is formed by the base body, the at least one layer, and an additional layer as a function of at least one independent variable, which indicates the thickness of the additional layer;
determining an optimum thickness of the additional layer based on the reflection coefficient curve; and
applying the additional layer having the optimum thickness.

8. The system of claim 1 , wherein the base body is plastic, and wherein the at least one layer includes a primer layer, a layer of a base coat of varnish, and a layer of a clear coat of varnish.

9. The system of claim 1 , wherein the additional layer includes at least one ply of a polyvinyl chloride (PVC) film.

10. The system of claim 9 , wherein the at least one ply of the polyvinyl chloride (PVC) film has a dielectric constant of about 8 and a thickness of about 200 μm.

Assignees

• Bosch Gmbh Robert

Inventors

• Binzer Thomas

Classifications

• G01S2013/93275

  in the bumper area · CPC title

• G01S13/931 Primary

  of land vehicles · CPC title

• H01Q15/14 Primary

  Reflecting surfaces; Equivalent structures {(electromagnetic shields H01Q1/526)} · CPC title

• H01Q1/422

  comprising two or more layers of dielectric material (H01Q1/425 takes precedence) · CPC title

• G01S13/02

  Systems using reflection of radio waves, e.g. primary radar systems; Analogous systems · CPC title