Method and production apparatus for producing personalized printed end products

Patent metadata

Field	Value
Publication number	US-9811293-B2
Application number	US-201615053612-A
Country	US
Kind code	B2
Filing date	Feb 25, 2016
Priority date	Mar 2, 2015
Publication date	Nov 7, 2017
Grant date	Nov 7, 2017

Abstract

The invention relates to producing personalized printed end products which have in each case a printed product collection and at least one personalized printed product by creating (S 1 ) end product specifications which define in each case at least one personalized printed end product, creating (S 2 ) sales orders on the basis of end product specifications, wherein a sales order defines at least one sequence of printed product collections, initiating (S 3 ) the process of creating and creating (S 4 ) digital print orders on the basis of end product specifications and sales orders, wherein a digital print order defines at least one personalized printed product, producing (S 5 ) printed product collections in accordance with the sales orders, producing (S 6 ) personalized printed products in accordance with the digital print orders, and producing (S 7 ) personalized printed end products from the produced printed product collections and personalized printed products.

First claim

I claim:

1. An automated method for producing personalized printed end products which include a printed product collection and at least one personalized printed product, comprising:
a control system automatically creating end product specifications which define a plurality of personalized printed end products;
the control system automatically creating sales orders on the basis of the end product specifications, wherein a sales order defines a production sequence for the plurality of personalized printed end products to optimize an occupancy of feed devices of a production apparatus for producing the personalized printed end products;
the control system automatically initiating the process of creating and creating digital print orders for the production apparatus on the basis of the end product specifications and the sales orders, wherein a digital print order defines at least one personalized printed product;
producing printed product collections with the production apparatus in accordance with the sales orders;
producing personalized printed products with a digital printing machine in accordance with the digital print orders; and
producing the plurality of personalized printed end products by combining each of the personalized printed products with one of the produced printed product collections.

2. The method according to claim 1 , wherein the process of producing personalized printed products is initiated temporally before the process of producing the printed product collections.

3. The method according to claim 1 , wherein produced personalized printed products are temporarily stored in an intermediate store.

4. The method according to claim 1 , wherein, during the process of producing printed product collections, fault monitoring is performed and faulty printed product collections are repaired or discarded and produced subsequently.

5. The method according to claim 4 , wherein an associated personalized printed product is produced subsequently with respect to a repaired or subsequently produced printed product collection.

6. The method according to claim 1 , wherein, during the process of producing a personalized printed end product, quality control is performed and an associated quality identification is attached to the personalized printed end product.

7. The method according to claim 1 , wherein a check code is assigned to the personalized printed end product, said check code being attached to the personalized printed end product.

8. The method according to claim 1 , wherein at least one end product specification is provided in the form of an XML document.

9. The method according to claim 1 , wherein at least one end product specification is provided in the form of a URL.

10. The method according to claim 1 , wherein the personalized printed end products include access data that enables each addressee assigned to the personalized printed end products to communicate with the control system via a data processor of the addressee to change the process of creating an updated end product specification for the addressee.

11. The method according to claim 10 , wherein the access data comprises an optically readable QR code or URL.

12. The method according to claim 1 , wherein a personalized printed end product is produced in such a way that it comprises a jacket product which jackets the printed product collection and the personalized printed product.

13. The method according to claim 1 , wherein a personalized printed end product is produced in such a way that the personalized printed product is a cover which encloses the printed product collection.

14. The method according to claim 1 , wherein a personalized printed end product is produced in such a way that the personalized printed end product has a printed product collection and a personalized printed product which are adhesively bonded to one another, wherein the adhesive bonding is releasable preferably without damage to the products.

15. The method according to claim 1 , wherein the each of the personalized printed products is combined with the one of the produced printed product collections on a conveying device of the production apparatus.

16. The method according to claim 1 , further comprising optimizing the production sequence of the sales order according to delivery routes, and arranging the personalized printed end products in packs as a function of the delivery routes.

17. The method according to claim 1 , further comprising feeding the personalized printed products from the digital printing machine to the produced printed product collections via a feeder of the production apparatus.

18. A production apparatus for producing personalized printed end products, comprising:
a control center including a computer-readable storage medium encoded with instructions executable via a data processor, the encoded instructions comprising:
instructions for automatically creating end product specifications which define in each case at least one personalized printed end product,
instructions for automatically creating sales orders on a basis of the end product specifications, wherein a sales order defines a production sequence for the plurality of personalized printed end products to optimize an occupancy of feed devices of a production apparatus for producing the personalized printed end products, and
instructions for automatically initiating the process of creating and creating digital print orders on the basis of end product specifications and sales orders, wherein a digital print order defines at least one personalized printed product;

a conveying device with a plurality of feeders; and
a digital printing machine;
wherein the control center automatically controls the conveying device and the digital printing machine and the encoded instructions further comprise:
instructions for producing, using the conveying device and the plurality of feeders, printed product collections in accordance with the sales orders,
instructions for producing, using the digital printing machine, personalized printed products in accordance with the digital print orders, and
instructions for producing personalized printed end products by automatically combining the personalized printed products with the produced printed product collections.

19. The production apparatus according to claim 18 , further comprising an inserting apparatus in combination with the conveying device and producing, using the conveying device or the inserting apparatus, the personalized printed end products.

20. The production apparatus according to claim 19 , wherein the personalized printed products comprise a personalized envelope and, wherein the inserting device inserts one of the produced printed product collections into the personalized envelope.

Assignees

• Gallati Rudolf
• Ferag Ag

Inventors

• Gallati Rudolf

Classifications

• B65H39/02

  Associating,collating or gathering articles from several sources · CPC title

• B65H2301/4312

  Gathering material delivered from a digital printing machine · CPC title

• B42C1/10

  Machines for both collating or gathering and interposing inserts · CPC title

• G06F3/1246

  by handling markup languages, e.g. XSL, XML, HTML · CPC title

• B65H2301/437

  Repairing a faulty collection due to, e.g. misfeed, multiplefeed · CPC title