Dual gap current sensor for multi phase conduction system

Patent metadata

Field	Value
Publication number	US-9810722-B2
Application number	US-201514863209-A
Country	US
Kind code	B2
Filing date	Sep 23, 2015
Priority date	Sep 23, 2015
Publication date	Nov 7, 2017
Grant date	Nov 7, 2017

Abstract

A three-phase current sensor for measuring currents running in three conductors of a three-phase conductor system includes at least a first magnetic measuring device. The magnetic measuring device includes a magnetic circuit provided with at least two gaps and a magnetic field sensor arranged in each gap of the magnetic circuit. The magnetic field sensors are positioned on both sides of a cavity sized to receive one of the three conductors. The gaps and thus the magnetic field sensors are positioned such that stray magnetic flux from an adjacent conductor has substantially equal amplitude passing through each of the sensors.

First claim

What is claimed is:

1. A power supply system comprising:
at least two output conductors, the output conductors defining substantially parallel longitudinal axes which in turn define a plane;
a current sensor positioned around a first conductor of the at least two output conductors and comprising:
a central aperture through which the first conductor extends,
a first magnetic field detector, and
a second magnetic field detector,
wherein the first and second magnetic field detectors are positioned on opposite sides of the plane defined by the longitudinal axes of the at least two output conductors; and

a fault detector configured to:
receive a first signal generated by the first magnetic field detector and a second signal generated by the second magnetic field detector,
compare the first signal to the second signal to determine whether the first signal is equal to the second signal, and
in response to determining that the first and second signals are not equal, output a fault indication.

2. The power supply system of claim 1 , comprising three output conductors.

3. The power supply system of claim 1 , wherein the first and second magnetic field detectors comprise Hall Effect sensors.

4. The power supply system of claim 1 , wherein a line joining the center of the first magnetic field detector and the second magnetic field detector forms a smallest angle of at least 60 degrees.

5. The power supply system of claim 4 , wherein a line joining the center of the first magnetic field detector and the second magnetic field detector forms a smallest angle of at least 80 degrees.

6. The power supply system of claim 5 , wherein a line joining the center of the first magnetic field detector and the second magnetic field detector forms a smallest angle of at least 85 degrees.

7. The power supply system of claim 1 , comprising a magnetic shield positioned to steer stay magnetic fields away from the first and second magnetic detectors.

8. The power supply system of claim 1 , further comprising a second current sensor positioned around a second conductor and comprising:
a second central aperture through which the second conductor extends,
a third magnetic field detector, and
a fourth magnetic field detector,
wherein the third and fourth magnetic field detectors are positioned on opposite sides of the plane defined by the longitudinal axes of the at least two output conductors; and
wherein the fault detector is configured to:
receive a third signal generated by the third magnetic field detector and a fourth signal generated by the fourth magnetic field detector,
compare the third signal to the fourth signal to determine whether the third signal is equal to the fourth signal, and
in response to determining that the third and fourth signals are not equal, output a fault indication.

9. A current sensing system for measuring currents flowing in a three-phase conduction system, the current sensing system comprising:
a first magnetic circuit comprising a first circuit portion and a second circuit portion positioned around a first conductor, the first circuit portion and the second circuit portion separated by a first gap and a second gap on opposing sides of the first conductor in a direction perpendicular to a longitudinal axis of the first conductor;
a first pair of magnetic field detectors, one magnetic field detector of the first pair disposed in the first gap and the other magnetic field detector of the first pair disposed in the second gap;
a second magnetic circuit comprising a third circuit portion and a fourth circuit portion positioned around a second conductor, the third circuit portion and the fourth circuit portion separated by a third gap and a fourth gap on opposing sides of the second conductor in a direction perpendicular to a longitudinal axis of the second conductor;
a second pair of magnetic field detectors, one magnetic field detector of the second pair disposed in the third gap and the other magnetic field detector of the second pair disposed in the fourth gap;
wherein no magnetic field detector is positioned directly between the first conductor and the second conductor; and
a fault detection circuit in data communication with the first and second pairs of magnetic field detectors and configured to:
for at least one of the first and second pairs of magnetic field detectors, compare a first signal received from the one to a second signal received from the other to determine whether the first signal is equal to the second signal, and
in response to determining, for either of the first or second pair of magnetic field detectors, that the first and second signals are not equal, output a fault indication.

10. The current sensing system of claim 9 , further comprising a circuit board electronically coupled to the first and second pairs of magnetic field detectors, the circuit board comprising the fault detection circuit.

11. The current sensing system of claim 9 , further comprising a current controller in electronic communication with the first and second pairs of magnetic field detectors, the current controller comprising the fault detection circuit.

12. A current sensing system for measuring currents flowing in a three-phase conduction system, the current sensing system comprising:
a magnetic circuit comprising a first circuit portion and a second circuit portion positioned around a first conductor, the first conductor located within proximity to a second conductor such that magnetic flux of the second conductor flows through the magnetic circuit;
a first gap and a second gap separating the first circuit portion and the second circuit portion, the first gap and the second gap positioned on opposing sides of the first conductor;
a pair of magnetic field detectors, one magnetic field detector of the pair disposed in the first gap and the other magnetic field detector of the pair disposed in the second gap, the first gap and the second gap oriented relative to the second conductor such that the same amplitude of the magnetic flux of the second conductor flows through each magnetic field detector of the pair of magnetic field detectors; and
a fault detection circuit in data communication with the pair of magnetic field detectors and configured to:
compare a first signal received from the one of the first pair of magnetic field detectors to a second signal received from the other of the first pair of magnetic field detectors to determine whether the first signal is equal to the second signal, and
in response to determining that the first and second signals are not equal, output a fault indication.

13. The current sensing system of claim 12 , wherein, to output the fault indication, the fault detection circuit is configured to cause output of a maintenance required indication, or to cause transmission of a sensor data report.

14. The current sensing system of claim 12 , wherein the first conductor and the second conductor define longitudinal axes that in turn define a plane.

15. The current sensing system of claim 14 , wherein the centers of the magnetic field detectors are located outside the plane.

16. The current sensing system of claim 15 , wherein the shortest distance between the center of a first one of the pair of magnetic field detectors and the center of the second conductor is approximately equal to the shortest distance between the center of a second one of the pair of magnetic field detectors and the center of the second conductor.

Assignees

• Faraday & Future Inc

Inventors

• Schulz Steven E
• Doo Young Mok
• Hiti Silva
• Breese Richard Michael

Classifications

• G01R15/202 Primary

  using Hall-effect devices (Hall elements in arrangements for measuring electrical power G01R21/08) · CPC title

• G01R15/207

  Constructional details independent of the type of device used · CPC title

• G01R35/00

  Testing or calibrating of apparatus covered by the other groups of this subclass · CPC title

• G01R19/2513

  Arrangements for monitoring electric power systems, e.g. power lines or loads; Logging · CPC title

• G01R31/40

  Testing power supplies (testing photovoltaic devices H02S50/10) · CPC title