Artificial leather and manufacturing method therefor
US-2024384463-A1 · Nov 21, 2024 · US
US9809008B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9809008-B2 |
| Application number | US-201013381293-A |
| Country | US |
| Kind code | B2 |
| Filing date | May 19, 2010 |
| Priority date | Jun 30, 2009 |
| Publication date | Nov 7, 2017 |
| Grant date | Nov 7, 2017 |
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A laminate of a rubber layer (A) and a fluororesin layer (B) on the rubber layer (A), wherein the rubber layer (A) is a layer made of a rubber composition for vulcanization, the rubber composition for vulcanization contains an unvulcanized rubber (a1); at least one compound (a2) selected from the group consisting of a 1,8-diazabicyclo(5.4.0)undec-7-ene salt, a 1,5-diazabicyclo(4.3.0)-non-5-ene salt, 1,8-diazabicyclo(5.4.0)undec-7-ene, and 1,5-diazabicyclo(4.3.0)-non-5-ene; magnesium oxide (a3); and silica (a4), the amount of the compound (a2) is larger than 1.0 part by mass and not larger than 5.0 parts by mass, for each 100 parts by mass of the unvulcanized rubber (a1), the fluororesin layer (B) is a layer made of a fluoropolymer composition, and the fluoropolymer composition contains a fluoropolymer (b1) having a copolymer unit derived from chlorotrifluoroethylene.
Opening claim text (preview).
The invention claimed is: 1. A laminate comprising a rubber layer (A) and a fluororesin layer (B) on the rubber layer (A), wherein the rubber layer (A) is a layer made of a rubber composition for vulcanization, the rubber composition for vulcanization contains an unvulcanized rubber (a1) which is acrylonitrile-butadiene rubber or its hydride; at least one compound (a2) selected from the group consisting of a 1,8-diazabicyclo(5.4.0)undec-7-ene salt, a 1,5-diazabicyclo(4.3.0)-non-5-ene salt, 1,8-diazabicyclo(5.4.0)undec-7-ene, and 1,5-diazabicyclo(4.3.0)-non-5-ene; magnesium oxide (a3); and silica (a4), the amount of the compound (a2) is larger than 1.0 part by mass and not larger than 5.0 parts by mass, for each 100 parts by mass of the unvulcanized rubber (a1), the amount of the magnesium oxide (a3) is 3 to 20 parts by mass, for each 100 parts by mass of the unvulcanized rubber (a1), the amount of the silica (a4) is 10 to 40 parts by mass for each 100 parts by mass of the unvulcanized rubber (a1), the fluororesin layer (B) is a layer made of a fluoropolymer composition, and the fluoropolymer composition contains a fluoropolymer (b1) which is chlorotrifluoroethylene copolymer, wherein the chlorotrifluoroethylene copolymer contains only a chlorotrifluoroethylene unit, tetrafluoroethylene unit and perfluoro(alkylvinylether) unit, the ratio between the chlorotrifluoroethylene unit and the tetrafluoroethylene unit in the chlorotrifluoroethylene copolymer is chlorotrifluoroethylene unit/tetrafluoroethylene unit =15-90/85-10 (mol %), the amount of the perfluoro(alkylvinylether) unit is not smaller than 0.5 mol % and not larger than 5 mol % of all the monomer units. 2. The laminate according to claim 1 , wherein the rubber composition for vulcanization further contains at least one vulcanizing agent (a5) selected from the group consisting of a sulfur vulcanizing agent and a peroxide vulcanizing agent. 3. The laminate according to claim 1 , wherein the rubber composition for vulcanization further contains at least one metal salt (a6) selected from the group consisting of a metal carbamate and a thiazole metal salt. 4. The laminate according to claim 1 , wherein the unvulcanized rubber (a1) is acrylonitrile-butadiene rubber. 5. The laminate according to claim 1 , wherein the compound (a2) is at least one compound selected from the group consisting of 1,8-diazabicyclo(5.4.0)undec-7-ene, 1,8-benzyl-1,8-diazabicyclo(5.4.0)-7-undecenium chloride, 1,8-diazabicyclo(5.4.0)undec-7-ene naphthoate, 1,8-diazabicyclo(5.4.0)undec-7-ene phenoxide, 1,8-diazabicyclo(5.4.0)undec-7-ene orthophthalate, and 1,8-diazabicyclo(5.4.0)undec-7-ene formate. 6. The laminate according to claim 1 , wherein the rubber layer (A) is laminated on both faces of the fluororesin layer (B). 7. The laminate according to claim 1 , wherein the fluororesin layer (B) is laminated on both faces of the rubber layer (A). 8. The laminate according to claim 1 , further comprising a polymer layer (C) other than the rubber layer (A) and the fluororesin layer (B), on the rubber layer (A) or the fluororesin layer (B). 9. A laminate obtained by vulcanizing the laminate according to claim 1 , wherein a vulcanized rubber layer (A 1) produced from the rubber layer (A) and the fluororesin layer (B) are adhered by vulcanization.
comprising {synthetic rubber copolymers (B32B25/18 and B32B25/20 take precedence)} · CPC title
comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF · CPC title
with a diffusion barrier layer · CPC title
2 layers · CPC title
made of rubber or flexible plastics · CPC title
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