Regenerable sorbent for carbon dioxide removal

Patent metadata

Field	Value
Publication number	US-9808783-B2
Application number	US-201314415283-A
Country	US
Kind code	B2
Filing date	Jul 19, 2013
Priority date	Jul 19, 2012
Publication date	Nov 7, 2017
Grant date	Nov 7, 2017

Abstract

A mixed salt composition adapted for use as a sorbent for carbon dioxide removal from a gaseous stream is provided, the composition being in solid form and including magnesium oxide, an alkali metal carbonate, and an alkali metal nitrate, wherein the composition has a molar excess of magnesium characterized by a Mg:X atomic ratio of at least about 3:1, wherein X is the alkali metal. A process for preparing the mixed salt is also provided, the process including mixing a magnesium salt with a solution comprising alkali metal ions, carbonate ions, and nitrate ions to form a slurry or colloid including a solid mixed salt including magnesium carbonate; separating the solid mixed salt from the slurry or colloid to form a wet cake; drying the wet cake to form a dry cake including the solid mixed salt; and calcining the dry cake to form a mixed salt sorbent.

First claim

The invention claimed is:

1. A mixed salt composition adapted for use as a sorbent for carbon dioxide removal from a gaseous stream, the composition being in solid form and comprising:
i) magnesium oxide;
ii) an alkali metal carbonate; and
iii) an alkali metal nitrate, wherein the composition has a molar excess of magnesium characterized by a Mg:X atomic ratio of at least about 1.1:1, wherein X is the alkali metal.

2. The mixed salt composition of claim 1 , wherein the alkali metal comprises sodium.

3. The mixed salt composition of claim 1 , wherein the Mg:X atomic ratio is at least about 4:1.

4. The mixed salt composition of claim 1 , wherein the Mg:X atomic ratio is at least about 6:1.

5. The mixed salt composition of claim 1 , wherein the alkali metal nitrate is present in an amount of at least about 1% by weight, based on total dry weight of the mixed salt composition.

6. The mixed salt composition of claim 1 , comprising the mixture MgO:Na 2 CO 3 :NaNO 3 , wherein the atomic ratio of Mg:Na is at least about 1.1:1.

7. The mixed salt composition of claim 1 , having a crush strength in pellet form, as determined by the Shell method, of at least about 0.3 MPa.

8. A process for preparing a mixed salt composition, comprising:
i) mixing a magnesium salt with a solution comprising alkali metal ions, carbonate ions, and optionally nitrate ions, to form a slurry or colloid comprising a solid mixed salt comprising magnesium carbonate;
ii) separating the solid mixed salt from the slurry or colloid to form a wet cake of the solid mixed salt;
iii) drying the wet cake to form a dry cake comprising the solid mixed salt; and
iv) calcining the dry cake to form a mixed salt composition according to claim 1 .

9. The process of claim 8 , wherein the mixing step comprises mixing a first solution containing a dissolved alkali metal carbonate and optionally a dissolved alkali metal nitrate, and a second solution containing a dissolved magnesium salt to form the solid mixed salt as a co-precipitate.

10. The process of claim 9 , wherein the water solubility of the magnesium salt is at least about 10 g per 100 ml at 25° C. and one atmosphere.

11. The process of claim 9 , wherein the magnesium salt is selected from magnesium nitrate, magnesium acetate, and magnesium chloride.

12. The process of claim 8 , wherein the mixing step comprising combining a solid magnesium salt with a solution containing a dissolved alkali metal carbonate and a dissolved alkali metal nitrate to form the solid mixed salt as a colloid.

13. The process of claim 12 , wherein the solid magnesium salt is basic magnesium carbonate.

14. The process of claim 8 , wherein the carbonate ions in the solution are derived from a precipitating salt comprising a carbonate ion added to the solution.

15. The process of claim 14 , wherein the precipitating salt is an alkali metal carbonate or ammonium carbonate.

Assignees

• Res Triangle Inst

Inventors

• Shen Jian-Ping
• Coleman Luke James Ivor
• Lail Marty Alan
• Gupta Raghubir Prasad
• Turk Brian Scott

Classifications

• Y02C20/40

  of CO2 · CPC title

• Y02C20/20

  of methane · CPC title

• B01J2220/42

  Materials comprising a mixture of inorganic materials (materials coated or impregnated on a carrier B01J20/32) · CPC title

• B01D53/82

  with stationary reactants · CPC title

• B01D53/62

  Carbon oxides · CPC title