Liner system

Patent metadata

Field	Value
Publication number	US-9808347-B2
Application number	US-201514592367-A
Country	US
Kind code	B2
Filing date	Jan 8, 2015
Priority date	Jan 8, 2015
Publication date	Nov 7, 2017
Grant date	Nov 7, 2017

Abstract

A prosthesis according to the present disclosure includes a shell. A liner is disposed within the shell, and a femoral head may be disposed within the liner. A locking mechanism may assist in securing the liner within the shell. The locking mechanism may be removed when the shell, liner, and femoral head are implanted. The shell extends beyond a hemisphere of the shell, and the liner extends beyond a hemisphere of the liner.

First claim

What is claimed is:

1. A prosthesis comprising:
a shell having a shell inner surface;
a unitary liner disposed within the shell; and
a locking mechanism securing the liner within the shell,
wherein the locking mechanism is configured to be removed when the shell, liner, and a femoral head are implanted, wherein the shell extends beyond a hemisphere of the shell and the unitary liner extends beyond a hemisphere of the unitary liner, such that an outer liner surface of the unitary liner engages the entirety of the shell inner surface beyond the hemisphere of the unitary liner.

2. The prosthesis of claim 1 , wherein the shell includes a peripheral surface and a diameter of the peripheral surface is less than a diameter of the hemisphere of the shell.

3. The prosthesis of claim 2 , wherein the liner includes a rounded edge and a diameter of the rounded edge is less than a diameter of the hemisphere of the liner.

4. The prosthesis of claim 3 , wherein the diameter of the peripheral surface is less than the diameter of the hemisphere of the liner.

5. The prosthesis of claim 1 wherein the shell is formed of a biocompatible metal and the liner is formed of a biocompatible polymer.

6. The prosthesis of claim 1 wherein the shell includes a bone engagement surface.

7. The prosthesis of claim 1 , further comprising:
the femoral head configured to be disposed within the liner, wherein the shell includes an inner surface defining a first cavity and the liner includes an inner surface defining a second cavity, the liner configured to be disposed within the first cavity and the femoral head configured to be disposed within the second cavity.

8. The prosthesis of claim 1 , wherein the liner includes a channel formed in the liner that engages the locking mechanism; and
wherein the locking mechanism is configured to engage the shell when engaged in the channel to fix the liner relative to the shell in at least one degree of freedom.

9. A prosthesis, comprising:
a cup having a cup inner surface;
a unitary insert disposed within the cup, wherein the insert is deformed and expanded when disposed in the cup, the unitary insert including a rim and a hemisphere, wherein a diameter of the rim is less than a diameter of the hemisphere, wherein an outer surface of the insert engages the entirety of the cup inner surface beyond the hemisphere;
a femoral head configured to be disposed within the insert such that the femoral head articulates within the insert; and
a ring in a first configuration for securing the insert within the cup, wherein the ring is configured to be removed when the cup, insert, and femoral head are implanted while the femoral head is constrained within the insert.

10. The prosthesis of claim 9 , wherein walls of the cup extend beyond a hemisphere of the cup and walls of the insert extend beyond a hemisphere of the insert.

11. The prosthesis of claim 9 , wherein the cup includes a peripheral surface and a diameter of the peripheral surface is less than a diameter of a hemisphere of the cup, and the insert rim includes a rounded edge.

12. The prosthesis of claim 9 , wherein the insert is moveably constrained within the cup;
wherein the insert includes a groove formed in the insert configured to engage the ring; and
wherein the ring when engaging the groove fixes the insert in at least one degree of freedom relative to the cup.

13. A method for implanting a prosthesis, comprising:
inserting a shell including a shell inner surface into an acetabular cavity;
inserting a unitary liner into a cavity defined within the shell, wherein the liner extends beyond a hemisphere of the liner and an outer surface of the liner engages an entirety of the shell inner surface beyond the hemisphere;
engaging a locking mechanism in a channel formed in the liner for at least assisting in securing the liner in the shell;
inserting a femoral head into a cavity defined within the liner; and
removing the locking mechanism from the channel.

14. The method of claim 13 , further comprising:
dislocating a natural femoral head from the acetabular cavity.

15. The method of claim 13 , further comprising:
boring the acetabular cavity in preparation to receive the shell.

16. The method of claim 13 , further comprising:
deforming the liner to insert the liner within the shell.

17. The method of claim 16 , wherein deforming the liner to insert the liner within the shell includes applying force to a dome of the liner.

18. The method of claim 16 , wherein deforming the liner to insert the liner within the shell includes shrinking the liner, inserting the liner within the shell, and expanding the liner to conform to the inside of the shell.

19. The method of claim 13 , further comprising:
securing the shell to the acetabular cavity.

20. The method of claim 13 , wherein the locking mechanism maintains an orientation of the liner within the shell during insertion of the femoral head.

21. The method of claim 13 , wherein removing the locking mechanism from the channel increases a range of motion of the femoral head in the acetabular cavity by allowing free movement of the femoral head within the liner and the liner within the shell.

22. The apparatus of claim 1 , wherein the locking mechanism includes a first end defining an aperture and a second end defining an aperture, wherein the first end is configured to be spaced apart from the second end such that a diameter of the locking mechanism can expand.

Assignees

• Biomet Mfg Llc

Inventors

• Bailey Kirk J
• Smith Aaron P
• Slone W Jason

Classifications

• A61F2002/3611

  Heads or epiphyseal parts of femur · CPC title

• A61F2/34 Primary

  Acetabular cups · CPC title

• A61F2002/3233

  having anti-luxation means for preventing complete dislocation of the femoral head from the acetabular cup · CPC title

• A61F2002/3493

  Spherical shell significantly greater than a hemisphere, e.g. extending over more than 200 degrees · CPC title

• A61F2002/30822

  Circumferential grooves · CPC title