Battery module

Patent metadata

Field	Value
Publication number	US-9806308-B2
Application number	US-201414763327-A
Country	US
Kind code	B2
Filing date	Jan 31, 2014
Priority date	Jan 31, 2013
Publication date	Oct 31, 2017
Grant date	Oct 31, 2017

Abstract

A battery module is provided and includes a plurality of rechargeable batteries and a battery cover, wherein the rechargeable batteries are disposed adjacent to each other, each of the rechargeable batteries has a battery case having a wall portion equipped with an open valve that is constructed so as to open when the inner pressure of the battery case rises up to a threshold value, and the battery cover faces the wall portion. The battery cover has a plurality of cover members provided side by side in a direction toward which the rechargeable batteries are disposed adjacent to each other. The cover members include at least adjacent first and second cover members. The first cover member has a first edge portion and the second cover member has a second edge portion overlapped with the first edge portion.

First claim

What is claimed is:

1. A battery module comprising:
a plurality of rechargeable batteries arranged side by side, wherein each of the rechargeable batteries includes a battery case, and the battery case includes a wall having a release valve configured to open when an internal pressure of the battery case increases to a threshold value; and
a battery cover opposed to the wall of at least one of the rechargeable batteries such that the battery cover covers the release valve of the at least one rechargeable battery to reduce the leakage of emissions from the at least one rechargeable battery through the battery cover, wherein:
the battery cover includes a plurality of cover members arranged side by side in a layout direction of the plurality of rechargeable batteries;
the plurality of cover members include at least a first cover member and a second cover member that are adjacent to each other;
the first cover member includes a first edge; and
the second cover member includes a second edge that overlaps the first edge.

2. The battery module according to claim 1 , wherein:
the first edge includes a longitudinal end of the first cover member, wherein the longitudinal end of the first cover member has a reduced cross-sectional thickness relative to a cross-sectional thickness of the first cover member disposed adjacent to the longitudinal end of the first cover member;
the second edge includes a longitudinal end of the second cover member, wherein the longitudinal end of the second cover member has a reduced cross-sectional thickness relative to a cross-sectional thickness of the second cover member disposed adjacent to the longitudinal end of the second cover member; and
the longitudinal end of the first cover member overlaps the longitudinal end of the second cover member.

3. The battery module according to claim 1 , further comprising a plurality of battery holders that respectively hold the rechargeable batteries,
wherein the battery cover is fixed to the battery holders.

4. The battery module according to claim 1 , wherein:
adjacent ones of the rechargeable batteries are connected by a bus bar;
the battery cover includes an opposing surface opposed to the wall of the battery case;
the battery cover includes a projection that projects from the opposing surface toward the wall of the battery case; and
the projection is arranged between adjacent ones of the bus bars.

5. The battery module according to claim 1 , wherein:
the battery cover includes an opposing surface opposed to the wall of the battery case; and
a controller that controls the rechargeable batteries is arranged on a surface opposite to the opposing surface.

6. The battery module according to claim 1 , wherein:
the first cover member includes a first body and at least one first extension that extends from a lateral end of the first body in a vertical direction that is perpendicular to the layout direction, wherein the first edge includes longitudinal ends of the first body and the at least one first extension, and a longitudinal end of the first cover member, including the longitudinal ends of the first body and the at least one first extension, has a reduced cross-sectional thickness relative to a cross-sectional thickness of the first cover member disposed adjacent to the longitudinal end of the first cover member;
the second cover member includes a second body and at least one second extension that extends from a lateral end of the second body in the vertical direction, wherein the second edge includes longitudinal ends of the second body and the at least one second extension, and a longitudinal end of the second cover member, including the longitudinal ends of the second body and the at least one second extension, has a reduced cross-sectional thickness relative to a cross-sectional thickness of the second cover member disposed adjacent to the longitudinal end of the second cover member; and
the longitudinal end of the first cover member overlaps the longitudinal end of the second cover member.

Assignees

• Toyota Jidoshokki Kk

Inventors

• Watanabe Shintaro
• Oishi Hidefumi
• Sakai Takashi
• CHUJO Yuki
• Ueda Hiromi
• Morisaku Naoto
• Maeda Kazuki
• Kato Takayuki
• Sasaki Tomonori

Classifications

• H01M50/507

  comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules · CPC title

• H01M50/209

  adapted for prismatic or rectangular cells (H01M50/216 takes precedence) · CPC title

• H01M50/51

  Connection only in series · CPC title

• H01M50/271

  Lids or covers for the racks or secondary casings · CPC title

• H01M50/367

  Internal gas exhaust passages forming part of the battery cover or case; Double cover vent systems · CPC title