Encapsulation film and method for encapsulating organic electronic device using same

Patent metadata

Field	Value
Publication number	US-9806287-B2
Application number	US-201414890818-A
Country	US
Kind code	B2
Filing date	May 21, 2014
Priority date	May 21, 2013
Publication date	Oct 31, 2017
Grant date	Oct 31, 2017

Abstract

Provided are an encapsulation film, a product for encapsulating an organic electronic device (OED) using the same, and a method of encapsulating an OED. The encapsulation film may effectively block moisture or oxygen permeating into the OED from an external environment, prevent adhesion failure and damage to an organic film due to volume expansion occurring by a reaction between a moisture adsorbent and moisture, and provide high reliability due to increases in a lifespan and durability of the OED.

First claim

What is claimed is:

1. An encapsulation film for encapsulating an organic electronic device, comprising:
an encapsulating layer comprising a crack barrier layer having a tensile modulus of 0.001 to 500 mpa at room temperature and a moisture barrier layer having a tensile modulus of 500 to 1000 mpa at room temperature, of which the crack barrier layer is formed to be in contact with the organic electronic device upon encapsulation of the organic electronic device,
wherein the crack barrier layer and the moisture barrier layer comprise an encapsulation resin or a moisture adsorbent.

2. The film according to claim 1 , wherein the crack barrier layer comprises an encapsulation resin having a glass transition temperature of 0° C. or less.

3. The film according to claim 2 , wherein the encapsulation resin is a styrene-based resin, a polyolefin-based resin, a thermoplastic elastomer, a polyoxyalkylene-based resin, a polyester-based resin, a polyvinylchloride-based resin, a polycarbonate-based resin, a polyphenylenesulfide-based resin, a mixture of hydrocarbon, a polyamide-based resin, an acrylate-based resin, an epoxy-based resin, a silicon-based resin, a fluorine-based resin, or a mixture thereof.

4. The film according to claim 2 , wherein the encapsulation resin is a copolymer of an olefin-based compound comprising a carbon-carbon double bond.

5. The film according to claim 1 , wherein the moisture barrier layer comprises an encapsulation resin having a glass transition temperature of 85° C. or more.

6. The film according to claim 5 , wherein the encapsulation resin comprises a curable resin.

7. The film according to claim 6 , wherein the curable resin comprises an epoxy resin comprising a cyclic structure in a molecule structure.

8. The film according to claim 6 , wherein the curable resin is a silane-modified epoxy resin.

9. The film according to claim 1 , wherein the moisture adsorbent is included in the crack barrier layer at 0 to 20% and in the moisture barrier layer at 80 to 100% based on a total weight of the moisture adsorbent in the encapsulation film.

10. The film according to claim 1 , wherein the moisture adsorbent is a moisture reactive adsorbent, a physical adsorbent, or a mixture thereof.

11. The film according to claim 10 , wherein the moisture reactive adsorbent is alumina, a metal oxide, a metal salt, or phosphorus pentoxide, and the physical adsorbent is silica, zeolite, zirconia, titania, or montmorillonite.

12. The film according to claim 10 , wherein the moisture reactive adsorbent is at least one selected from the group consisting of P 2 O 5 , Li 2 O, Na 2 O, BaO, CaO, MgO, Li 2 SO 4 , Na 2 SO 4 , CaSO 4 , MgSO 4 , CoSO 4 , Ga 2 (SO 4 ) 3 , Ti(SO 4 ) 2 , NiSO 4 , CaCl 2 , MgCl 2 , SrCl 2 , YCl 3 , CuCl 2 , CsF, TaF 5 , NbF 5 , LiBr, CaBr 2 , CeBr 3 , SeBr 4 , VBr 3 , MgBr 2 , BaI 2 , MgI 2 , Ba(ClO 4 ) 2 , and Mg(ClO 4 ) 2 .

13. The film according to claim 1 , wherein the crack barrier layer further comprises a tackifier.

14. The film according to claim 13 , wherein the tackifier is a hydrogenated cyclic olefin-based polymer.

15. The film according to claim 1 , wherein the encapsulating layer further comprises a laminating layer, the laminating layer is disposed below the crack barrier layer, and the laminating layer is formed to be in contact with the organic electronic device upon encapsulation of the organic electronic device.

16. The film according to claim 15 , wherein the laminating layer comprises an encapsulation resin or a moisture adsorbent.

17. A product for encapsulating an organic electronic device, comprising:
a substrate;
an organic electronic device formed on the substrate; and
the encapsulation film according to claim 1 to encapsulate the organic electronic device,
wherein the encapsulation film is attached to an entire surface of the organic electronic device.

18. The product according to claim 17 , wherein the organic electronic device is an organic light emitting diode.

19. A method of encapsulating an organic electronic device, comprising:
applying the encapsulation film according to claim 1 to a substrate on which an organic electronic device is formed to be attached to an entire surface of the organic electronic device; and
curing the encapsulation film.

Assignees

• Lg Chemical Ltd

Inventors

• Yoo Hyun Jee
• Kim Hyun Suk
• Chang Suk Ky
• Lee Seung Min
• Moon Jung Ok

Classifications

• H10K71/00

  Manufacture or treatment specially adapted for the organic devices covered by this subclass · CPC title

• H10K59/874

  including getter material or desiccant · CPC title

• H10K50/846

  comprising getter material or desiccants · CPC title

• H10K59/873

  Encapsulations · CPC title

• H10K50/844 Primary

  Encapsulations · CPC title